Robust Welding Equipment with Pipe Roller for Large Projects

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V, Customized
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Experience unparalleled precision and efficiency with our meticulously crafted functions.

-- Equipped with a powerful drive unit featuring a motor and reducer, this system ensures smooth pipe rotation and seamless traveling along rails.
-- The Idler unit provides essential support, working in harmony with the drive unit to stabilize and complement the pipe handling process.
-- Adjustable roller distances cater to a variety of pipe and tank diameters, offering unmatched versatility for all your project needs.
-- With advanced variable speed controls, operators can easily fine-tune the rotation speed, optimizing the welding process for each unique application.
-- Safety is paramount, with built-in mechanisms such as overload protection and emergency stop buttons ensuring a secure operational environment.

Conventional Rotator Design Features:

This equipment is extensively utilized in the welding, installation, and polishing of cylindrical structures across a myriad of industries including oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipeline, boilers,shipyards, steel structures, nuclear power, and other heavy industries.

Our turning rolls effortlessly rotate cylindrical containers during welding and fabrication, enhancing production quality and efficiency. Designed to withstand the toughest environments, our robust conventional turning rolls deliver durability and reliable performance. The powered drive units are managed via a sophisticated five-function pendant, offering variable speed control for precise handling of the rotating vessel.
Easily adapt to varying workpiece diameters by using reserved bolt holes or screws to adjust the roller group's center distance.
Featuring a steel-rubber roller combination, these units boast high load-bearing capabilities and strong driving power. The integrated inverter provides stepless speed regulation with a wide range, high precision, and substantial starting torque.

Wuxi Weldsuccess offers a broad range of welding rotators across various capacities, from 1 ton to over 1000tons, accommodating an extensive array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are constructed with an all-fabricated-steel base, featuring movable wheel carriages for accommodating vessels of different diameters while maintaining a constant center-line. The drive motor is an inverter-controlled, variable frequency AC type with fan cooling, ensuring longevity and performance. The enhanced durability of the drive is achieved through two reduction worm and wheel gearboxes, extending overhaul intervals. Drive and idler wheel shafts operate in deep groove type roller bearings for synchronous rotation, and both have lifting holes for straightforward maneuverability. Control boxes meet IP55 standards, utilizing variable frequency AC control systems with full CE certification. Additionally, Wuxi Weldsuccess is ISO 9001:2015 certified, ensuring our products deliver safe working loads in the weld automation industry with consistent quality.

WorkShop

Your Professional Partner in Welding Rotators with Global Expertise

Backed by over 20 years of unparalleled expertise in crafting welding rotators,as well as welding positioners and manipulators.
We operate six state-of-the-art production lines serving clients across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking, attesting to their compliance with European safety and quality standards. ISO9001 Quality Management System Certification: A Testament to Excellence, ensuring steadfast adherence to international standards and delivering unparalleled performance.
Extensive Case Experience: Offering Tailored Customization Solutions
Our Company Philosophy: "Customer Demand First, Product Quality and Business Reputation Foremost." We prioritize building enduring customer relationships.

Our Vision and Values




Product Certification

Comprehensive Warranty and After-Sales Service

1. We provide a 12-month warranty period that guarantees the quality of the entire machine.
2. Within this period, should any problems arise due to inherent machine flaws, we assume full responsibility.
3. Beyond the warranty, enjoy complimentary technical advisory support for the machine's entire lifespan.
4. On-premises engineering assistance is available whenever necessary.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is nestled in the heart of Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory proudly holds ISO certification, SGS report, and CE certificate.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, indeed. We provide CIF pricing clearly stated in our quotes based on destination ports and monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely! We support custom logo services, though additional fees apply for logo design unless you can provide your own..
   
   6) Q: Can your equipment be customized?

A: Yes, our dedicated design team can customize the equipment to meet your specific requirements.


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