40 Tons Heavy Duty Automatic Rotator for Tank Welding - 380V Option

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is equipped with a powerful motor and reducer, masterfully engineered to deliver peak performance in pipe rotation and seamless travel on rails, thereby significantly enhancing operational efficiency.
-- The Idler unit offers unyielding support and works in perfect harmony with the drive unit to ensure stable and reliable pipe stabilization.
-- The distance between the rollers can be adjusted with ease, effortlessly accommodating a wide array of pipe or tank diameters, ensuring ultimate versatility across various operations.
-- Featuring sophisticated variable speed controls, our equipment empowers operators to meticulously fine-tune rotation speeds, achieving unparalleled welding precision and quality.
-- Integrated safety features, such as overload protection and emergency stop buttons, are embedded in our design, always prioritizing operator safety and offering peace of mind during operations.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are masters at effortlessly rotating cylindrical containers during welding and fabrication processes, dramatically boosting production quality and operational efficiency. Designed for durability, these robust conventional turning rolls withstand the toughest work environments. The powered drive units are controlled through an advanced five-function pendant featuring a variable speed potentiometer, allowing operators full control over the rotating vessel.
Easily adjust the center distance of the roller group using reserved bolt holes or screws to seamlessly adapt to varying workpiece diameters, ensuring continuous operational fluidity.
Boasting an incredibly durable steel-rubber combination roller, our equipment offers impressive bearing capacity and powerful driving capabilities. It comes equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and exceptional starting torque.

Weldsuccess offers a diverse range of welding rotators available in various capacities ( ranging from 1 tons to over 1000 tons) to meet the needs of a wide array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unmatched global expertise,

amassed over 20 years of specialized experience in producing welding rotators, welding positioners, and welding manipulators,
WWe operate with cutting-edge precision and innovation, positioning ourselves at the forefront of technological advancements. Our 6 advanced production lines symbolize our commitment to high efficiency and performance in manufacturing. We proudly serve elite clients in Europe, the U.S., the Middle East, and beyond, delivering unparalleled quality and an air of sophistication that sets us apart.
Our products are distinguished by their hallmark of excellence, representing the pinnacle of quality and safety. the respected CE Marking, and stand as a testament to our unwavering commitment to stringent industry standards. ISO9001 Quality Management System Certification: Our unwavering commitment to excellence aligns our management system with global standards, guaranteeing unmatched performance., ensuring comprehensive adherence to the zenith of international standards and consistently delivering performance that exceeds all expectations..
Our wealth of diverse case experiences enables us to offer finely-tuned customization that precisely matches the unique demands of our clients.
Our company's core philosophy: "Customer demand first, product quality and business reputation foremost." We are committed to cultivating enduring relationships based on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy the peace of mind with a comprehensive 12-month warranty covering the entire machine, underscoring our dedication to quality and durability.
2. During this warranty period, we commit to resolving any issues stemming from manufacturing defects, taking full accountability for a seamless resolution.
3. Post-warranty, benefit from ongoing complimentary technical advisory support, ensuring the long-term health and efficiency of your machine.
4. Our expert engineers are poised to deliver on-site services when required, guaranteeing your machine's optimum performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are a hybrid of both direct manufacturer and trading company, offering a seamless fusion of capabilities for your convenience.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is ideally situated in the dynamic city of Wuxi,Jiangsu Province, China. Guests can easily fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our highest priority. Our factory is proudly certified with ISO, SGS reports, and CE certificates, reflecting our steadfast dedication to superior quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide precise CIF pricing in our quotations, tailored to various destination ports and diverse monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer bespoke logo services to enhance your brand's visibility. An additional fee may apply for logo creation unless youare able to provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our proficient design team excels at designing bespoke solutions tailored precisely to your specifications.


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