Versatile Welding Rotator for Pipe and Tank, 220V to 450V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-50
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2kw
• Transport Package: Wooden Case
• Specification: 50Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Unlock the power of enhanced productivity with our cutting-edge Drive unit, meticulously engineered with a robust motor and high-performance reducer. This innovation ensures not only the seamless rotation of pipes but also guarantees a smooth journey on rails, elevating your operational efficiency to new heights.
-- Our Idler unit is the unsung hero of your welding operations, providing unwavering support as it works in perfect harmony with the Drive unit. This ensures that the pipe remains perfectly stable and secure, maintaining precision and reliability throughout the entire operation.
-- Experience unmatched adaptability! Effortlessly tailor the distance between rollers to fit a wide range of pipe or tank diameters. This flexibility ensures that you can achieve the highest levels of versatility across an array of diverse operations.
-- Achieve unparalleled precision with our state-of-the-art variable speed controls. Operators can finely tune rotation speeds, enabling them to reach the pinnacle of welding precision, ensuring your projects are completed with optimal accuracy and quality.
-- Prioritize safety with our comprehensive integrated safety features, including robust overload protection and highly responsive emergency stop buttons. These features provide peace of mind and instill confidence in operators, ensuring a safe working environment.

Conventional Rotator Design Features:

It is widely employed for the welding, installation, and polishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.

Our turning rolls revolutionize efficiency, effortlessly rotating cylindrical containers during welding and fabrication. This not only enhances production quality but also streamlines operations. Designed to withstand the rigors of demanding environments, these heavy-duty conventional turning rolls excel in performance. Operating them is a breeze with a sophisticated five-function pendant, complete with a variable speed potentiometer for precise control over the rotating vessel.
Achieve precise adaptation by adjusting the center distance of the roller group with ease, thanks to reserved bolt holes or screws. This feature enables seamless adaptation to different workpiece diameters, ensuring versatility and precision in every operation.
Our equipment, featuring a durable steel-rubber combination roller, boasts formidable bearing capacity and exceptional driving power. Equipped with an inverter for stepless speed regulation, it offers a wide speed range and impressive starting torque, making it ideal for demanding applications.

Weldsuccess provides welding rotators in a range of capacities (from, 1 tons to over 1000 tons) to accommodate a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are crafted with precision-engineered all-fabricated-steel bases and adjustable wheel carriages, allowing them to accommodate vessels of various diameters while maintaining a consistent center-line. The advanced drive motor is an inverter-controlled variable frequency AC type, complete with fan cooling for enhanced performance. Dual reduction worm and wheel gearboxes ensure durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. For effortless maneuverability, the frames are designed with lifting holes. Control boxes feature IP55 rated enclosures and utilize state-of-the-art variable frequency AC control electrical systems, all fully CE certified. Our company proudly maintains ISO 9001:2015 Quality Management System certification, guaranteeing that our products consistently meet the highest safety and quality standards in the weld automation industry.

WorkShop

We are a Professional Welding Rotators Manufacturer with a wealth of unparalleled global expertise

With over 20 years of specialized expertise in manufacturing welding rotators, welding positioners, and welding manipulators,
We operate cutting-edge 6 advanced production lines Serving a sophisticated clientele across Europe, the U.S., the Middle East, and beyond, our products are designed to meet global demands with unparalleled precision and quality.
Our products proudly bear the hallmark of international excellence: CE Marking: A globally recognized emblem of trust and superior quality, assuring that our products adhere to the rigorous European standards. Our offerings stand on the robust foundation of rigorous industry standards, guaranteeing exceptional quality and unwavering reliability. ISO9001 Quality Management System Certification: This certification underscores our relentless commitment to excellence, aligning with international benchmarks to ensure top-tier performance in every dimension.We are dedicated to meeting and exceeding the highest international standards, consistently delivering performance that surpasses the expectations of our clients..
With a vast portfolio of diverse case experiences, we excel at delivering tailored customization, meeting unique client demands with precision and effectiveness.
Our company's ethos: "Customer demand first, product quality and business reputation first." We are steadfast in nurturing long-term relationships rooted in trust and reliability.

Company Overview: Explore the rich legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where groundbreaking innovation seamlessly converges with world-class service.




Product Certifications: Our certifications are a testament to our unwavering dedication to safety, quality, and an unyielding pursuit of excellence.


Warranty and AfterSales Service: Revel in unmatched support through our comprehensive warranty and service offerings, crafted to enhance your experience.

1. Enjoy peace of mind with a comprehensive 12-month warranty on the entire machine, meticulously designed for quality assurance and durability.
2. Within this timeframe, should manufacturing defects arise, we are committed to a swift and seamless resolution.
3. Beyond the warranty, we offer complimentary technical advisory support throughout the machine's lifespan, ensuring it remains at peak performance.
4. Our expert engineers are poised to provide on-site services when needed, ensuring optimal performance and unwavering support at every juncture.

Frequently Asked Questions (FAQs): Seek clarity and discover answers to your inquiries about our innovative products and tailored services.

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a unique blend of value and unparalleled quality.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is located in the vibrant and industrious city of Wuxi, Jiangsu Province, China.Visitors can conveniently fly into Shanghai airport directly. The scenic drive from Shanghai to Wuxi, approximately 2 hours by car, offers a pleasant and picturesque journey. . 3) Q: How does your factory ensure quality control?A: Quality is our highest priority. Our factory is proud to hold ISO certification, SGS reports, and CE certificates, showcasing our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide clear CIF pricing on quotes, expertly tailored to accommodate various destination ports and monthly schedules to suit your unique needs.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide customized logo services, ensuring your brand stands out prominently. Whether creating a logo or integrating pre-designed ones, we offer seamless service, with a potential additional fee for logo creation.
   
   6) Q: Can your equipment be customized to specific needs?
   A: Absolutely, our expert design team excels in crafting bespoke solutions, meticulously tailored to your precise specifications.On-Site Operations: Experience the seamless integration of cutting-edge solutions at our state-of-the-art facilities.State-of-the-Art Machining Equipment: Dive into a world of innovation with our state-of-the-art machining equipment. Revel in the precision and efficiency that defines every operation, ensuring you receive the highest quality results with every use.
   
   Secure Packaging: Rest assured with our secure packaging solutions. They are meticulously crafted to shield your investment during transit, guaranteeing it arrives in immaculate condition, ready for immediate use.

Efficient Container Loading for Delivery: Trust in our promise of timely and secure delivery. Our efficient container loading processes are designed to ensure your products not only arrive on schedule but are handled with the utmost care.


Efficient Container Loading for Delivery: Trust in our promise of timely and secure delivery. Our efficient container loading processes are designed to ensure your products not only arrive on schedule but are handled with the utmost care.

State-of-the-Art Machining Equipment: Dive into a world of innovation with our state-of-the-art machining equipment. Revel in the precision and efficiency that defines every operation, ensuring you receive the highest quality results with every use.



Secure Packaging: Rest assured with our secure packaging solutions. They are meticulously crafted to shield your investment during transit, guaranteeing it arrives in immaculate condition, ready for immediate use.


Efficient Container Loading for Delivery: Trust in our promise of timely and secure delivery. Our efficient container loading processes are designed to ensure your products not only arrive on schedule but are handled with the utmost care.