Versatile Welding Rotator for Tank Heat Exchange, 400V and 450V Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Delve into the impressive functionalities of our Versatile Welding Rotator, designed to elevate your welding operations to new heights.

-- The Drive unit, featuring a powerful motor and precision reducer, effortlessly rotates pipes while smoothly guiding them along rails, ensuring seamless and efficient operations.
-- The Idler unit synergizes with the drive unit, providing impeccable support to the pipe, ensuring unwavering stability and precision during even the most demanding operations.
-- Our advanced adjustable roller feature allows operators to effortlessly alter the roller distance, ensuring compatibility with a vast range of pipe or tank diameters, delivering precision every time.
-- With cutting-edge variable speed controls, operators can easily fine-tune the rotation speed, optimizing it to achieve unparalleled welding results.
-- Equipped with comprehensive safety mechanisms, including overload protection and accessible emergency stop buttons, it guarantees maximum safety and reliability at all times.

Conventional Rotator Design Features:

It is widely employed for specialized welding, installation, and polishing of cylindrical structures across numerous industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among many others.

Our turning rolls are expertly designed to effortlessly rotate cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. These robust conventional turning rolls are built to endure the most challenging work environments. With a power-driven drive unit, operators enjoy unrivaled control via a five-function pendant, featuring a variable speed potentiometer for precise management of the rotating vessel.
Effortlessly adjust the roller group's center distance with the reserved bolt hole or screw, seamlessly accommodating varying workpiece diameters.
Boasting a steel-rubber combination roller, it offers a formidable bearing capacity and exceptional driving force. The inverter stepless speed regulation covers an expansive speed range, delivering high precision and substantial initial torque.

Weldsuccess offers a comprehensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), effectively catering to a diverse range of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast a robust all-fabricated-steel base construction, with wheel carriages meticulously adjustable to cater to vessels of varying diameters while maintaining a constant center-line. The drive motor, equipped with inverter-controlled variable frequency AC type with fan cooling, ensures optimal performance. Dual reduction worm and wheel gearboxes enhance durability and extend overhaul intervals. Drive and idler wheel shafts are securely mounted in deep groove type roller bearings for synchronous rotation. Ingeniously designed drive and idler rolls include lifting holes for easy maneuverability. Control boxes have IP55 rated enclosures, equipped with variable frequency AC control electrical systems and full CE certification. Our ISO 9001:2015 Quality Management System certification further cements our commitment to quality, ensuring safe working loads in the weld automation industry.

WorkShop

As an esteemed Professional Welding Rotators Manufacturer, we bring decades of global expertise to every project.

With over 20 years of focused experience in the production of welding rotators, we stand at the forefront of industry innovation.Our impressive lineup includes cutting-edge welding positioners and advanced welding manipulators.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve a diverse clientele across Europe, the U.S., the Middle East, and beyond, ensuring our global footprint.
Our products bear the prestigious CE Marking certification, highlighting our unwavering commitment to unparalleled quality and excellence. Our company proudly upholds the esteemed ISO9001 Quality Management System, a strong testament to our unwavering dedication to precision and excellence.This ensures our steadfast adherence to international standards, guaranteeing performance that consistently exceeds expectations..
Our vast expertise with numerous cases allows us to provide bespoke customization solutions tailored to your needs.
At the core of Wuxi Weldsuccess Automation Equipment Co., Ltd. is our guiding philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to cultivating long-term partnerships with our clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer a generous 12-month warranty period, ensuring the utmost quality for the entire machine.
2. If any issues arise due to inherent machine defects within this warranty period, we take full responsibility for resolution.
3. Beyond the warranty, we offer complimentary technical advisory support throughout the machine's entire lifetime.
4. If necessary, our skilled engineers provide on-site service to address any concerns directly at your location.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are proud to be both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our cutting-edge factory is nestled in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly boasts ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We transparently quote CIF prices, tailored to your destination port and subject to monthly updates.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We are delighted to offer customized logo services. Additional fees may apply for logo modeling unlessyou provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our exceptional design team is skilled at tailoring equipment to meet your unique requirements.


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