Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Delve into the impressive functionalities of our Versatile Welding Rotator, designed to elevate your welding operations to new heights.
-- The Drive unit, featuring a powerful motor and precision reducer, effortlessly rotates pipes while smoothly guiding them along rails, ensuring seamless and efficient operations.
-- The Idler unit synergizes with the drive unit, providing impeccable support to the pipe, ensuring unwavering stability and precision during even the most demanding operations.
-- Our advanced adjustable roller feature allows operators to effortlessly alter the roller distance, ensuring compatibility with a vast range of pipe or tank diameters, delivering precision every time.
-- With cutting-edge variable speed controls, operators can easily fine-tune the rotation speed, optimizing it to achieve unparalleled welding results.
-- Equipped with comprehensive safety mechanisms, including overload protection and accessible emergency stop buttons, it guarantees maximum safety and reliability at all times.
Conventional Rotator Design Features:
It is widely employed for specialized welding, installation, and polishing of cylindrical structures across numerous industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among many others.
Our turning rolls are expertly designed to effortlessly rotate cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. These robust conventional turning rolls are built to endure the most challenging work environments. With a power-driven drive unit, operators enjoy unrivaled control via a five-function pendant, featuring a variable speed potentiometer for precise management of the rotating vessel.
Effortlessly adjust the roller group's center distance with the reserved bolt hole or screw, seamlessly accommodating varying workpiece diameters.
Boasting a steel-rubber combination roller, it offers a formidable bearing capacity and exceptional driving force. The inverter stepless speed regulation covers an expansive speed range, delivering high precision and substantial initial torque.
Weldsuccess offers a comprehensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), effectively catering to a diverse range of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers boast a robust all-fabricated-steel base construction, with wheel carriages meticulously adjustable to cater to vessels of varying diameters while maintaining a constant center-line. The drive motor, equipped with inverter-controlled variable frequency AC type with fan cooling, ensures optimal performance. Dual reduction worm and wheel gearboxes enhance durability and extend overhaul intervals. Drive and idler wheel shafts are securely mounted in deep groove type roller bearings for synchronous rotation. Ingeniously designed drive and idler rolls include lifting holes for easy maneuverability. Control boxes have IP55 rated enclosures, equipped with variable frequency AC control electrical systems and full CE certification. Our ISO 9001:2015 Quality Management System certification further cements our commitment to quality, ensuring safe working loads in the weld automation industry.
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