Efficient 10ton Capacity Pipe Welding Rotator for Customizable Welding Solutions

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview

Experience ultimate efficiency with our Drive unit, crafted with a sturdy motor and a high-precision reducer. This engineering masterpiece ensures flawless pipe rotation and offers effortless movement along the rails, promising a seamless operational flow.
The Idler unit is a marvel of engineering that provides unwavering support to the pipe, perfectly synchronizing with the drive unit to deliver exceptional stability and balance.
-- The innovative design allows for adjustable roller distances, accommodating various pipe or tank diameters with ease. This feature ensures unparalleled versatility, meeting diverse operational needs.
Harness the power of modern technology with our variable speed controls. This advanced system empowers operators to adjust the rotation speeds effortlessly, ensuring unmatched welding precision and control.
Safety is paramount with our advanced protection systems, featuring overload safeguards and strategically positioned emergency stop buttons to enhance operational security and peace of mind.

Conventional Rotator Design Features:

Widely employed for the welding, installation, and polishing of cylindrical structures across various industries such as oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power sectors, pipelines, boilers,boiler construction, shipbuilding, steel frameworks,, nuclear power facilities, and numerous other industrial applications.

Turning rolls are pivotal in expediting the rotation of cylindrical containers during welding and fabrication, thus boosting production efficiency and quality. Our robust, conventional turning rolls are designed to withstand the toughest workloads. The powered drive units are regulated by a sophisticated pendant with five functions, including a variable speed potentiometer, allowing for precise control over the vessel's rotation.
Easily adjust the roller group's center distance using reserved bolt holes or screws. This feature allows for seamless adaptation to different workpiece diameters, ensuring precision and ease of operation.
The steel-rubber combination roller is a testament to durability, boasting superior bearing capacity and driving power. With inverter stepless speed regulation, it offers an extensive speed range with high precision and impressive starting torque.

Welsuccess offers a diverse array of welding rotators, catering to capacities ranging from 1 ton to over 1000 tons, accommodating a wide variety of workpiece sizes and requirements.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers boast an all-fabricated-steel base with adaptable wheel carriages, allowing for vessels of varying diameters while maintaining a constant center-line. Powered by a single inverter-controlled, variable frequency AC drive motor with fan cooling, the system is robust and reliable. Dual reduction worm and wheel gearboxes enhance durability, reducing maintenance needs. The drive and idler wheel shafts are mounted within deep groove roller bearings for synchronized rotation. Both the drive and idler rolls have lifting holes for easy maneuverability. Control boxes feature IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification guarantees safe working loads within the weld automation industry.

Production Facilities

 

Leading Welding Rotators Manufacturer with Unmatched Global Expertise

With pride, we possess over two decades of unparalleled expertise in the design and development of welding rotators,welding positioners, and welding manipulators, offering unmatched products in the industry.
Our operations include six cutting-edge production lines, ensuring quality and efficiency in every product. and proudly extend our world-class services to clients spanning across Europe, the United States, the Middle East, and far beyond.
Our exceptional products are distinguished by CE Marking certification and ISO9001 Quality Management System, ensuring that we consistently meet esteemed international standards while delivering superior, reliable performance that stands out in the industry..
With a wealth of triumphant case experiences, we confidently offer full customization to perfectly suit your unique requirements, ensuring tailored solutions that cater to your every need.
Our company's foundational concept is: 'Customer demand first, product quality and business reputation first.' We place a strong emphasis on nurturing enduring relationships with our valued customers, ensuring satisfaction and loyalty.

Company View




Product Certificate


Warranty and After Sale Service

1. We proudly offer an unmatched 12-month guarantee period for the entire machine quality, confidently reflecting our unwavering trust in our product.
2. Should any issue arise from a flaw inherent in the machine during this period, we take full responsibility to resolve it, offering complete peace of mind and assurance.
3. Beyond the guarantee period, we provide free and comprehensive technical advisory support for the entire lifespan of the machine, ensuring uninterrupted operation and long-term satisfaction.
4. Engineer service at the user's premises is available when necessary, offering hands-on expertise and dedicated support to meet your needs.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are proud to be both a direct manufacturer and a trading company, providing a comprehensive service experience that exceeds expectations.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. It takes approximately 2 hours by car from Shanghai to Wuxi, providing a seamless and pleasant travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory has proudly obtained ISO approval, SGS report, and CE certification, underscoring our unwavering commitment to excellence and quality.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we accept CIF pricing. We will clearly articulate the CIF price on the quote, tailored to different destination ports and variable factors each month, ensuring transparency and satisfaction.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services, enhancing your brand visibility and recognition. Please note that an extra fee may apply for logo modeling, unless you provide the design yourself..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our talented and professional design team excels at tailoring equipment to meet specific customer requirements, ensuring your utmost satisfaction and excellent results.


Working at Site

Machining Equipments



Package


Loading Containers for Delivery