Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Explore the Multifaceted Functionalities
-- Our state-of-the-art Drive Unit is ingeniously equipped with a motor and reducer that not only rotate pipes seamlessly but also facilitate their smooth travel on rails.
-- The Idler Unit synergistically supports the pipe in conjunction with the Drive Unit, ensuring optimal stability and coordination.
-- Easily modify the roller distance to accommodate diverse pipe or tank diameters, offering unparalleled adaptability for various applications.
-- Boasting variable speed controls, this equipment empowers operators to fine-tune rotation speeds, optimizing each welding task for superior results.
-- Safety is paramount, with built-in mechanisms like overload protection and emergency stop buttons to ensure an uncompromised secure working environment.
Distinctive Design Features of our Conventional Rotator:
It is extensively utilized for welding, installation, and the meticulous polishing of cylindrical structures in industries such as oil and gas, platform support systems, storage tanks, tankers, pressure vessels,wind power sectors, pipelines, boilers,boilers, shipyards, steel structure manufacturing,, nuclear power, and a myriad of other industrial applications.
Turning rolls revolutionize the way cylindrical containers are rotated during welding and fabrication, leading to enhanced quality and efficiency. Our robust, durable conventional turning rolls are meticulously engineered to withstand the most arduous and demanding workload conditions. With a five-function pendant and a variable speed potentiometer, operators gain complete command over the rotating vessel, ensuring precision and efficiency.
Utilize reserved bolt holes or screws to seamlessly adjust the center distance of the roller group, adapting effortlessly to changes in workpiece diameter.
Our steel-rubber combination rollers boast large bearing capacities and strong driving power. Equipped with an inverter for stepless speed regulation, they offer a wide speed range, high precision, and substantial starting torque.
Welsuccess proudly supplies welding rotators across a diverse range of capacities (e.g., 1 tons to an impressive 1000 tons), accommodating a vast array of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are crafted from completely fabricated steel bases, featuring wheel carriages that can be strategically placed to manage vessels of varying diameters while maintaining a consistent center-line. The drive motor is an advanced inverter-controlled variable frequency AC type with fan cooling. Dual reduction worm and wheel gearboxes are utilized to enhance durability and prolong overhaul intervals. The shafts of both drive and idler wheels are housed in deep groove type roller bearings for synchronous rotation. Furthermore, both drive and idler rolls come equipped with lifting holes on their frames for straightforward maneuverability, and control boxes with IP55 rated enclosures use variable frequency AC control electrical systems, bearing the full CE certification. Our company is also validated by the ISO 9001:2015 Quality Management System, ensuring that all our products deliver reliable working loads within the weld automation industry.
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