Tank Pressure Vessel Welding Turning Roller with Adjustable Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit boasts a high-performance motor and reducer, ensuring the effortless rotation of pipes and facilitating their seamless movement along rails with unmatched precision.
-- The Idler unit offers indispensable support, working harmoniously with the drive unit to sustain stability and integrity of the pipeline throughout the process.
-- Ingeniously crafted, the rollers are adjustable, ensuring a flawless fit across a spectrum of pipe or tank diameters, optimizing versatility and efficiency.
-- Outfitted with state-of-the-art variable speed controls, operators can meticulously fine-tune the rotation speed to achieve the pinnacle of welding conditions.
-- Boasting premium safety mechanisms, such as overload protection and emergency stop buttons, it offers unparalleled safety for operators.

Conventional Rotator Design Features:

It is extensively engaged in the welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers,shipyards, steel structures,, nuclear power, and a multitude of other industries.

Our turning rolls are meticulously engineered to streamline the rotation of cylindrical containers during welding and fabrication, leading to superior production efficiency and exceptional quality. These rugged conventional turning rolls are crafted to withstand even the most demanding workloads. The powered drive units are operated through a five-function pendant with a variable speed potentiometer, delivering unparalleled control over the rotating vessel to the operator.
Effortlessly adjust the center distance of the roller group with reserved bolt holes or screws, adapting effortlessly to varying workpiece diameters.
The amalgam of steel-rubber rollers provides immense bearing capacity and robust driving capability, while the inverter-based stepless speed regulation offers an expansive speed range, precision, and high starting torque.

Weldsuccess proudly supplies welding rotators in a comprehensive range of capacities (e.g., 1 tons to exceeding 1000 tons) to adeptly accommodate diverse workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with an all-fabricated-steel base and feature adjustable wheel carriages to accommodate vessels of varying diameters along a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, paired with dual reduction worm and wheel gearboxes, ensures remarkable durability and extended service intervals. Drive and idler wheel shafts utilize deep groove type roller bearings for synchronized rotation. Both drive and idler rolls are equipped with lifting holes for effortless maneuverability. Control boxes are IP55 rated with variable frequency AC control systems and are fully CE certified. With ISO 9001:2015 Quality Management System certification, our products are a guarantee of safety and reliability in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise

We possess over two decades of unparalleled expertise in the realm of welding rotators,welding positioners, and welding manipulators, ensuring unmatched quality and innovation.
We operate six state-of-the-art production lines serving an international clientele across Europe, the U.S., the Middle East, and beyond.
All products proudly bear CE Marking, a testament to our commitment to excellence and safety. and ISO9001 Quality Management System, ensuring unwavering adherence to international standards, thus guaranteeing exceptional and superior performance..
With an abundance of extensive case experience, we are adept at offering tailored and bespoke customization solutions.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We actively cultivate and cherish long-lasting relationships with our esteemed customers.

Company Vision




Product Certification


Warranty and After-Sale Service

1. We provide an all-encompassing 12-month warranty period for the entire machine's quality, affording clients unparalleled peace of mind.
2. During this warranty period, if any issues emerge due to inherent machine defects, we commit to taking full responsibility and ensure prompt resolution.
3. Post-warranty, we continue to offer perpetual technical advisory support free of charge throughout the machine's operational life.
4. For essential needs, we offer the added convenience of engineer services directly at user locations.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer enriched with trading capabilities, offering an integrated blend of production and commerce.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically located in Wuxi City,Jiangsu Province, China. The most convenient route is to fly directly to Shanghai Airport. From there, a scenic drive to Wuxi takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our paramount concern. Our factory proudly holds ISO approval, SGS reports, and CE certification as a testament to our commitment.
   
   4) Q: Does your company provide CIF pricing?
   A: Certainly, we do. Our quotations encompass CIF prices, meticulously tailored to each destination port and the dynamic monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We wholeheartedly support personalized logo services. While there is a nominal service fee for logo modeling, it is waived if you provide the design...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our distinguished design team specializes in customizing equipment to flawlessly align with customer specifications.


On-Site Operations

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