40 Tons Heavy Automatic Rotator for Tank Welding - Precision Engineering Features

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a powerhouse of engineering, featuring a robust motor and reducer tailored for unrivaled performance in pipe rotation and seamless rail travel. This design not only enhances operational efficiency but sets a new benchmark for excellence.
-- The Idler unit stands as the epitome of stability, providing unwavering support that perfectly complements the drive unit. Together, they ensure impeccable and reliable pipe stabilization, redefining operational standards.
-- Effortless adjustability defines the distance between the rollers, allowing accommodation of diverse pipe or tank diameters. This flexibility ensures unparalleled versatility in a multitude of operations, setting a new standard for adaptability.
--Boasting advanced variable speed controls, our equipment empowers operators with the precision to fine-tune rotation speeds. This capability ensures unmatched welding precision and quality, elevating the standard of craftsmanship.
--Our integrated safety features, including overload protection and emergency stop buttons, are a testament to our design's commitment to safety. Operators can have peace of mind, knowing safety is always paramount during operations.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are engineered for excellence, enabling effortless rotation of cylindrical containers during welding and fabrication. They significantly enhance production quality and operational efficiency. Built for durability, these conventional turning rolls thrive in the toughest environments. The powered drive units are managed via a sophisticated five-function pendant with a variable speed potentiometer, granting operators full control over the rotating vessel.
With ease, the center distance of the roller group can be adjusted using reserved bolt holes or screws, seamlessly adapting to different workpiece diameters and ensuring continuous operational fluidity.
Our equipment features an exceptionally durable steel-rubber combination roller, offering impressive bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and superior starting torque.

Weldsuccess offers a diverse array of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized experience in producing welding rotators, welding positioners, and welding manipulators,
WExperience the forefront of innovation as we operate cutting-edge technology, setting the standard for excellence. Our facility boasts six advanced production lines, crafted to meet the highest industry benchmarks. We provide exceptional service to discerning clients across Europe, the U.S., the Middle East, and more regions, delivering unmatched quality and sophistication.
Our products are a beacon of quality and safety, renowned for their reliability and excellence. Each product proudly carries the esteemed CE Marking, which stands as a testament to our steadfast adherence to stringent industry standards. ISO9001 Quality Management System Certification: We uphold excellence in management, aligning perfectly with global standards for unparalleled performance., ensuring comprehensive compliance with international standards and consistently delivering performance that exceeds expectations..
Our vast and varied case experience empowers us to deliver finely-tuned customization, precisely meeting the distinct demands of each client.
Guided by our company principle - 'Customer demand first, product quality and business reputation foremost' - we are committed to building enduring relationships rooted in trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy peace of mind with a 12-month warranty covering the entire machine, reflecting our dedication to quality and durability.
2. During this warranty period, we commit to resolving any issues from manufacturing defects, taking full responsibility for a seamless resolution.
3. After the warranty, benefit from ongoing complimentary technical advisory support, ensuring the long-term health of your machine.
4. Our expert engineers are ready to provide on-site services when necessary, ensuring your machine's peak performance and continued support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless fusion of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is ideally located in the vibrant city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, reflecting our unwavering dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we provide accurate CIF pricing in our quotes, tailored to various destination ports across differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand's visibility. Please note, there may be an additional fee for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our skilled design team excels in developing bespoke solutions tailored to your precise requirements.


On-Site Operations:

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