Premium Welding Rotator for Pipe Welding - 400V, Steel Coated Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview:
Unlock the full potential of your welding operations with our cutting-edge features designed to enhance efficiency and deliver seamless productivity. Explore the array of capabilities that set our equipment apart, ensuring your projects are completed with precision and excellence.

-- The Drive unit is fortified by a powerful motor and sophisticated reducer, expertly facilitating the rotation of pipes and ensuring their smooth and precise movement along rails. Trust in our engineering to keep your operations running smoothly.
-- The Idler unit seamlessly complements the drive unit, providing unwavering support to ensure flawless stability throughout the welding process. Experience the perfect harmony of components working together for superior performance.
-- Adaptability at its best: Effortlessly adjust the roller distance to accommodate a wide range of pipe or tank diameters. This ensures precision and accuracy in every task, making your operations as effective as possible.
-- Experience unparalleled control with our variable speed features, allowing operators to precisely adjust rotation speeds. This fine-tuning capability ensures exceptional welding performance, tailored to your specific needs.
-- Prioritizing safety, our systems are equipped with critical features such as overload protection and easily accessible emergency stop buttons. Safety is paramount in our design philosophy, giving you peace of mind.

Signature Features of Our Conventional Rotator Design:

It is extensively utilized in the skilled processes of welding, installation, and polishing of cylindrical objects across oil and gas sectors, platform supports, and storage tanks, as well as in tankers,pressure vessels,wind power generation, pipeline construction, boiler production, shipbuilding, steel framework, nuclear power and a myriad of other industries.

Our turning rolls are engineered for excellence, simplifying the rotation of cylindrical containers during welding and fabrication. This ensures enhanced quality and heightened production efficiency. Constructed to endure the most challenging environments, our conventional turning rolls stand the test of time. The powered drive units, managed via an advanced five-function pendant, feature a variable speed potentiometer granting operators comprehensive and precise control over vessel rotation.
Effortlessly adjust the roller group center distance with reserved bolt holes or screws, accommodating various workpiece diameters with ease. This flexibility ensures smooth operations across a spectrum of applications.
Our innovative steel-rubber roller combination delivers remarkable bearing capacity and reliable driving power. Equipped with an inverter for seamless speed regulation, you'll experience a vast speed range, high precision, and robust starting torque for optimal performance.

At Weldsuccess, our extensive portfolio of welding rotators is designed to meet diverse industrial demands, offering capabilities ranging from 1 tons to beyond 1000 tons, accommodating a wide spectrum of workpiece sizes with unparalleled versatility.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a fully fabricated steel base construction, equipped with versatile wheel carriages that accommodate vessels of varying diameters while maintaining a constant center-line. The system is powered by an inverter-controlled, variable frequency AC motor with fan cooling, utilizing dual reduction worm and wheel gearboxes for enhanced durability and extended service life. Both drive and idler wheel shafts are fitted with deep-groove roller bearings for synchronized rotation. Designed for ease of use, lifting holes on frames allow for simple maneuverability, while IP55-rated control boxes with variable frequency AC systems ensure operational excellence. With full CE certification and ISO 9001:2015 accreditation, we adhere to the highest standards, guaranteeing safe working loads in the welding automation industry.

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Your Premier Partner for Welding Rotators with a Global Footprint

Backed by over two decades of expertise in the manufacturing of welding rotators,welding positioners, and welding manipulators.
With operations spanning six advanced production lines, At Wuxi Weldsuccess Automation Equipment Co., Ltd., we proudly extend our reach to clients across Europe, the U.S., the Middle East, and beyond, ensuring that our world-class products are accessible to a global audience.
Our products proudly carry CE Marking, and strictly comply with the ISO9001 Quality Management System standards,ensuring full adherence to international norms and delivering exceptional performance that you can rely on with confidence.
Leveraging our extensive experience across a multitude of cases, we are thrilled to provide bespoke customization solutions that are tailored to meet your specific needs.
Our company's guiding principle: 'Customer demand first, product quality and business reputation first.' We are steadfast in our commitment to nurturing enduring customer relationships grounded in trust and excellence.

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Warranty and After-sale service

1. We provide a robust 12-month warranty on the entire machine, a testament to the quality assurance you can depend on.
2. During this warranty period, any problems stemming from inherent machine defects are fully our responsibility, ensuring peace of mind.
3. Beyond the warranty term, we continue to offer complimentary technical advisory support throughout the lifespan of the machine, maintaining a lasting partnership.
4. Should the need arise, our skilled engineers are prepared to offer on-site services at your location, ensuring seamless operation.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer, proudly operating as both a producer and a trading entity, bringing you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is located in the thriving industrial hub of Wuxi city,Jiangsu Province, China. Conveniently, you can fly directly to Shanghai airport, followed by an approximately 2-hour scenic drive from Shanghai to Wuxi.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory is accredited with ISO approval, an SGS report, and the prestigious CE certificate, reinforcing our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly! We are pleased to offer CIF pricing, customized to different destination ports and varying monthly conditions, all precisely detailed in our comprehensive quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we support personalized logo services. Please note that additional fees may apply for logo design unless you provide your own design, making it easier and cost-effective for you.
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our proficient design team is adept at crafting bespoke solutions tailored to your specific requirements, ensuring that your vision is realized.


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