Conventional Roller for Tank Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090
• Production Capacity: 100sets

Product Description

Descriptions of the functions

-- The Drive unit with motor & reducer for pipe rotation & also carry the pipe traveling on rails.
-- The Idler unit with suppport the pipe with drive unit together.
-- The distance between the rollers can be adjusted to fit different diameters of pipes or tanks.
--Equipped with variable speed controls, allowing operators to adjust the rotation speed for optimal welding.
--Includes safety mechanisms such as overload protection and emergency stop buttons.

Conventional Rotator Design Features:

It is widely used for welding, installation and polishing of cylinders in oil and gas,platform supports,storage tanks, tankers, pressure vessel,wind power, pipeline, boiler, boiler, shipyard, steel structure, nuclear power and other industries.

Turning rolls make it easy to rotate cylindrical containers during welding and fabrication, resulting in higher quality and more efficient production. Our heavy-duty, built-to-last conventional turning rolls are designed and manufactured to tolerate the hardest, hard-wearing and unrelenting workload environments. The powered drive units are controlled by a five-function pendant with a variable speed potentiometer, giving the operator complete control of the rotating vessel.
Use reserved bolt hole or screw to adjust the center distance of roller group to adapt to the change of workpiece diameter.
Steel-rubber combination roller, large bearing capacity, strong driving capacity.Equipped inverter stepless speed regulation, wide speed range, high precision, large starting torque.

Welsuccess supply the welding rotators in various capacities (e.g., 1 tons to over 1000 tons) to accommodate different sizes of workpieces.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature all-fabricated-steel base construction with wheel carriages that can be  positioned to accommodate vessels of varying diameters around a constant centre-line. One drive motor is inverter controlled variable frequency AC type with fan cooling. Drive two reduction worm and wheel gearboxes are used for enhanced durability and extended overhaul intervals. Drive and idler wheel shafts are housed in deep groove type roller bearings and synchronous rotation. Both the drive roll and idler roll have lifting hole on the frames for easy maneuverability. Control boxes have IP55 rated enclosures and utilize variable frequency AC control electrical systems with full CE certification. In addition, our company has certified by ISO 9001:2015 Quality Management System to ensure all our products establish safe working loads in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise

We have 20+ years of expertise in welding rotators,welding positoner and welding manipulator.
We operate 6 advanced production lines and serve clients across Europe, the U.S., the Middle East, and beyond.
Our products are certified with CE Marking and ISO9001 Quality Management System, ensuring compliance with international standards and superior performance.
Rich case experience ,support customization.
The concept of company "Customer demand first, product quality and business reputation first." Focus on long-term customer relationships.

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Product Certificate

Warranty and After sale service

1. We provide 12month guaranty period for the whole machine quality.
2. During this time, any issue proved because of the machine flaw itself,we would take the whole responsibility of it.
3. Except of the guaranty period,technical advisory support is available freely covering the whole using life of the machine.
4. Engineer service on user premises is also available for necessary.

FAQ:

1.  Q:Are you a factory or trading company?
       A: We are direct manufacturer and trading company.
   
   2) Q: Where is your factory located? How can l visit there?
       A: Our factory is located in Wuxi city,Jiangsu Province,China. You can fiy to Shanghai airport directly. It will take about 2 hours from Shanghai to Wuxi by car.
   
   3) Q: How does your factory do regarding quality control?
       A: Quality is priority. Our factory has gained lsO approval, SGS report and CE certificate
   
   4) Q: Does your company accept ClF price?
       A:  Yes. We will state ClF price clearly on the quote according to the different destination port and various in differentmonths.
   
   5) Q: l would like to ask you if it's possible to have my logo on the product.
       A: Our company perfectly support customized logo service, but it will be extra service fee for logo modeling or if you could provide.
   
   6)Q:  Can your equipment be customized?

A: Yes,We have a professional design team, which can be customized according to customer requirements.


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