Efficient Tank Welding Rotator for 500mm to 4000mm Vessel Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-50
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2kw
• Transport Package: Wooden Case
• Specification: 50Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures in the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.

Our turning rolls excel at effortlessly rotating cylindrical containers during welding and fabrication, dramatically boosting production quality and operational efficiency. Designed for endurance, these heavy-duty conventional turning rolls withstand the most challenging work environments. The powered drive units are operated via a sophisticated five-function pendant equipped with a variable speed potentiometer, granting operators unrivaled control over the rotating vessel.
Adjust the center distance of the roller group using reserved bolt holes or screws to seamlessly adapt to workpieces of varying diameters, ensuring precision and adaptability.
Featuring a durable steel-rubber combination roller, our equipment offers substantial bearing capacity and formidable driving capabilities. It is equipped with an inverter for stepless speed regulation, ensuring a broad speed range, exceptional precision, and significant starting torque.

Weldsuccess provides welding rotators in diverse capacities (ranging from, 1 tons to over 1000 tons) to accommodate a wide array of workpiece sizes, offering unparalleled flexibility.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with all-fabricated-steel bases and wheel carriages that can be meticulously adjusted to cater to vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, complete with fan cooling for optimal performance. Enhanced durability is ensured through the use of dual reduction worm and wheel gearboxes. Both drive and idler wheel shafts are supported by deep groove roller bearings, guaranteeing synchronized rotation. The design includes lifting holes on the frames for effortless maneuverability. Control boxes feature IP55 rated enclosures and leverage variable frequency AC control electrical systems, all underpinned by full CE certification. Additionally, our company holds ISO 9001:2015 Quality Management System certification, affirming our commitment to the highest safety standards in the weld automation industry.

WorkShop

 

We are a Professional Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized expertise in producing welding rotators, welding positioners, and welding manipulators,
We operate state-of-the-art 6 advanced production lines serving discerning clients across Europe, the U.S., the Middle East, and other regions with exceptional quality.
Our products proudly bear the CE Marking: A testament to our commitment to quality, safety, and environmental responsibility, ensuring our products meet the rigorous European standards. Our products are meticulously crafted to meet and exceed rigorous industry standards, ensuring both reliability and excellence. ISO9001 Quality Management System Certification: Our dedication to excellence is reflected in our alignment with stringent international benchmarks, ensuring outstanding performance and unparalleled quality.Our unwavering commitment guarantees comprehensive compliance with the highest international standards, delivering superior performance that consistently exceeds expectations..
With a wealth of rich and diverse case experience, we offer tailored customization that precisely meets the unique requirements of each client, ensuring perfect alignment with their needs.
Our company's core ethos: "Customer demand first, product quality and business reputation first." We prioritize fostering long-term relationships built on trust, quality, and unwavering reliability.

Company Overview: Discover the essence of Wuxi Weldsuccess Automation Equipment Co., Ltd., a leader in advanced automation solutions.




Product Certifications: Our certifications are a testament to our commitment to quality and excellence in every product we offer.


Warranty and After-Sales ServiceOur comprehensive after-sales service guarantees satisfaction and peace of mind, ensuring your investment is protected.

1. Enjoy complete peace of mind with our robust 12-month warranty, covering the entire machine, ensuring unmatched quality and durability.
2. Within this warranty period, should any manufacturing defects arise, we proudly assume full responsibility for swift resolution.
3. Post-warranty, benefit from our complimentary lifetime technical advisory support, ensuring your machine's longevity and optimal performance.
4. Our skilled engineers are available for on-site services as needed, ensuring your equipment operates at peak performance with unwavering support.

Frequently Asked Questions (FAQs): Your queries answered with clarity and precision.

1. Q: Are you a manufacturing plant or a trading company?
   A: As a direct manufacturer and trading company, we offer you the best of both worlds, combining expertise and flexibility.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically situated in the vibrant city of Wuxi,Jiangsu Province, China. Easily accessible, visitors can fly into Shanghai airport directly and enjoy a scenic 2-hour drive to Wuxi by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our foremost priority. Our factory is proudly equipped with ISO certification, SGS report, and CE certificate, reflecting our steadfast dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide transparent CIF pricing within our quotes, tailored to various destination ports and accommodating different monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: Yes, we offer customized logo services, ensuring your brand is prominently displayed. An additional service fee may apply for logo creation, or if youcan provide pre-designed logos, we seamlessly integrate them..
   
   6) Q: Can your equipment be customized to specific needs?

A: Indeed, our expert design team excels in creating bespoke solutions tailored precisely to customer specifications, ensuring perfect fit and functionality.


On-Site Operations: Experience seamless on-site operations with our expert team and cutting-edge technology.

State-of-the-Art Machining Equipment: Our advanced machinery ensures precision, efficiency, and perfection in every product.



Secure Packaging: We ensure your product arrives in pristine condition with our reliable and secure packaging solutions.


Efficient Container Loading for Delivery: Our streamlined loading processes guarantee swift and secure delivery of your products.