Conventional Rotator Design Features:
The equipment is extensively utilized for the welding, installation, and finishing of cylindrical structures spanning the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind energy industries, pipelines,boilers shipbuilding,steel framework construction nuclear power plants,, and a multitude of other fields.
Our turning rolls are engineered to revolutionize efficiency by effortlessly rotating cylindrical containers during welding and fabrication. This significantly enhances production quality and reliability. Built to endure the toughest conditions, these heavy-duty conventional turning rolls are designed for the most challenging environments. Control is simplified with an advanced five-function pendant, equipped with a variable speed potentiometer for precise vessel rotation management, ensuring superior operational precision.
Achieve perfect adaptation and flexibility by adjusting the roller group's center distance using reserved bolt holes or screws. This allows for effortless accommodation of workpieces with various diameters, ensuring optimal operation and adaptability.
Featuring a robust steel-rubber composite roller, our equipment offers impressive bearing capacity and extraordinary driving power. Complete with an inverter for stepless speed regulation, it delivers an extensive speed range and exceptional starting torque, ensuring optimal performance.
Weldsuccess specializes in providing top-tier welding rotators available in a wide range of capacities (from, 1 tons to over 1000 tons) to accommodate a diverse array of workpiece sizes, ensuring comprehensive solutions for your welding needs.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously designed with all-fabricated-steel bases and adjustable wheel carriages, accommodating vessels of diverse diameters while maintaining a consistent center-line. The drive motor is a sophisticated inverter-controlled variable frequency AC type, complete with fan cooling for optimal performance. Durability is enhanced through dual reduction worm and wheel gearboxes, with drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design is user-friendly with strategically placed lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures and employ advanced variable frequency AC control electrical systems, all fully CE certified. With ISO 9001:2015 Quality Management System certification, our products set the benchmark for safety and quality in the weld automation industry.
WorkShop
We are a leading Professional Welding Rotators Manufacturer with unparalleled global expertise.
Harnessing over 20 years of dedicated expertise, in the crafting of welding rotators,welding positioners, and welding manipulators,
WHarnessing the power of cutting-edge technology, we stand at the forefront of innovation. Boasting six state-of-the-art production lines, we ensure efficiency and precision in every operation. Our global footprint reaches the most discerning clientele, as we proudly serve esteemed partners across Europe, the U.S., the Middle East, and other thriving global markets.
Our products are a testament to exceptional quality, offering unrivaled assurance to each and every customer. The prestigious CE Marking adorns our products, symbolizing a seal of trust and superior global quality, meeting and exceeding stringent European standards. Our offerings are rooted in strict industry standards, ensuring unparalleled quality and reliability you can consistently trust. The ISO9001 Quality Management System Certification stands as a beacon of our steadfast commitment to excellence, aligning seamlessly with international benchmarks for superior performance across the board.Adhering rigorously to premier international standards, we consistently deliver superior performance that surpasses even the highest expectations.Our dedication to excellence is woven into every facet of our work, guaranteeing your complete and utter satisfaction.
Our extensive and diverse case experience empowers us to offer precision-tailored customization, expertly meeting each client's unique and distinct needs.
Driven by our core principle, 'Customer demand first, product quality and business reputation first,' we are committed to fostering long-term relationships founded on trust and dependability.
Company Overview: Dive deep into the rich heritage of Wuxi Weldsuccess Automation Equipment Co., Ltd., where cutting-edge innovation is seamlessly intertwined with exceptional service, crafting a legacy of excellence.
Product Certifications: Our illustrious certifications highlight our steadfast dedication to safety, quality, and unrivaled excellence.
Warranty and After-Sales Service: Experience unparalleled peace of mind with our comprehensive warranty and service offerings, crafted for your utmost satisfaction.Elevate your experience with our extensive warranty and after-sales service options, meticulously designed for your complete peace of mind.
1. Revel in assurance with our comprehensive 12-month warranty covering the entirety of the machine, engineered for superior quality and durability.
2. Within the warranty period, should any manufacturing defects arise, rest assured that we will address them promptly and with full accountability.
3. Beyond the warranty, benefit from complimentary technical advisory support throughout the entire lifespan of your machine, ensuring consistent and optimal performance.
4. Our team of highly skilled engineers is ready to provide on-site services as needed, guaranteeing unmatched support and peak performance at every phase.
Frequently Asked Questions (FAQs): Uncover clarity and discover answers to your most pressing questions about our exceptional products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are proud to be both a direct manufacturer and trading company, offering an extraordinary blend of value and top-tier quality.
2) Q: Where is your factory located, and how can I visit?
A: Our factory is prominently located in the vibrant city of Wuxi, nestled in the prosperous Jiangsu Province, China.Travelers can enjoy the convenience of flying directly to Shanghai airport. From there, embark on a picturesque 2-hour drive to Wuxi by car, offering a delightful and scenic journey. Prepare for a warm and welcoming journey. 3) Q: How does your factory ensure quality control?A: Quality control is paramount. Our factory is fortified with ISO certification, an SGS report, and a CE certificate, all testifying to our unwavering commitment to distinction and excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely! We provide transparent CIF pricing in our quotes, customized to various destination ports and adaptable monthly schedules to suit your specific needs.
5) Q: Is it possible to have my logo on the product?
A: Absolutely, we are thrilled to offer bespoke logo services designed to make your brand shine with unmatched distinctiveness. There may be a nominal fee for our logo creation services, or we can seamlessly integrate your pre-designed logos with our impeccable precision.
6) Q: Can your equipment be customized to specific needs?
A: Indeed, our expert design team is renowned for crafting bespoke solutions, meticulously tailored to meet and exceed your unique specifications with unparalleled precision and ingenuity.On-Site Operations: Immerse yourself in the cutting-edge integration of innovative solutions at our state-of-the-art facilities, where technology and expertise converge to deliver excellence.State-of-the-Art Machining Equipment: Embark on a journey into a new era of precision and efficiency with our advanced technology, meticulously designed to elevate every operation to unparalleled levels of excellence and productivity.
Secure Packaging: Discover our robust packaging solutions, expertly crafted to safeguard your valuable investments. Experience peace of mind knowing your products will arrive in impeccable, untouched condition, just as they left our hands.
Efficient Container Loading for Delivery: Our dedicated container loading processes are expertly designed to prioritize both timeliness and security, ensuring your products are delivered punctually and in perfect, pristine condition, every time.
Efficient Container Loading for Delivery: We excel in delivering both promptness and reliability through our streamlined container loading processes, ensuring your products reach their destination on time and in impeccable order, with precision and care.
State-of-the-Art Machining Equipment: Embrace the forefront of cutting-edge innovation, bringing precision and efficiency to each task, ensuring outstanding performance and transformative results in every operation.
Secure Packaging: Our expertly engineered packaging solutions provide unmatched protection during transit, guaranteeing that your products arrive at their destination in flawless, pristine condition, safeguarding your investments with absolute integrity.
Efficient Container Loading for Delivery: Rely on our optimized container loading processes to deliver your products swiftly and safely, assuring their timely arrival in pristine condition and demonstrating our unwavering commitment to excellence.
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