Adjustable Welding Rotator for Pipe Welding, Steel Coated PU Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Delve into the exceptional capabilities and state-of-the-art features that distinguish our 30T Pipe Welding Rotator for Large Vessels with Custom Voltage Selection. This is where innovation meets functionality, delivering unparalleled efficiency and reliability for your welding needs.

-- The Drive Unit: Engineered for excellence, this robust motor and reducer combination ensures seamless pipe rotation, effortlessly handling the task of transporting pipes along rails with remarkable precision and fluidity.
-- The Idler Unit: Offering unwavering support, this unit is meticulously designed to work in perfect harmony with the drive unit. It ensures a stable and consistent handling of pipes, making your operations smooth and hassle-free.
-- Adjustable Roller Distance: Effortlessly adaptable, this feature accommodates a wide range of pipe or tank diameters. Experience unmatched versatility and adaptability in all your projects.
-- Variable Speed Controls: Customize the rotation speed to perfectly match your welding requirements, ensuring precision and achieving optimal results each time you operate.
-- Safety Mechanisms: Enjoy peace of mind with built-in safety features, including overload protection and emergency stop buttons, that guarantee a secure and safe working environment.

Conventional Rotator Design Features: A showcase of superior engineering, these design elements enhance performance and reliability in even the most demanding industrial settings.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: Master the art of rotating cylindrical containers effortlessly during welding and fabrication. These robust, heavy-duty tools ensure outstanding quality and efficiency. Our turning rolls thrive in the most challenging environments, with powered drive units managed by an advanced five-function pendant, featuring a variable speed potentiometer for complete operator control.
Easy Adjustment: Seamlessly adapt to various workpiece diameters using reserved bolt holes or screws to modify the roller group's center distance. This user-friendly feature streamlines operations, boosting productivity.
Steel-Rubber Combination Rollers: Delivering a high bearing capacity and strong driving force, these rollers are equipped with inverter stepless speed regulation. Enjoy a wide speed range, high precision, and substantial starting torque designed to enhance your operations.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a vast array of workpiece sizes. Tailor your equipment to meet every project's unique demands.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Expertly crafted with an all-fabricated-steel base construction, these rollers feature adjustable wheel carriages to handle vessels of varying diameters around a constant center-line. The drive motor, utilizing inverter-controlled variable frequency AC with fan cooling, assures exceptional performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes. Drive and idler wheel shafts are encased in deep groove roller bearings for synchronized rotation. Both drive and idler rolls come equipped with lifting holes on frames for effortless maneuverability. Control boxes, rated IP55, employ variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to providing the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: We set industry benchmarks through our comprehensive knowledge and vast expertise, establishing ourselves as leaders in the field.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
WEfficiently operate with precision and ease, ensuring seamless integration into your workflow. With six state-of-the-art production lines, we are poised to deliver top-tier products that meet your every expectation. We proudly serve and delight clients across Europe, the United States, the Middle East, and well beyond, reflecting our global reach and reputation.
Our products are renowned for their exceptional quality and performance, becoming a hallmark of our trusted brand. Featuring CE Marking to assure our products meet stringent European safety, health, and environmental protection standards. and are proudly certified by the globally recognized ISO9001 Quality Management System, which guarantees unparalleled quality and reliability of our offerings.Our products strictly conform to international standards, promising exceptional performance and unwavering reliability..
With extensive case experience, we excel in providing comprehensive customization options, perfectly tailored to meet the unique demands of each client.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we operate under the principle of 'Customer demand first, product quality and business reputation first,' emphasizing the cultivation of enduring partnerships and customer satisfaction.

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Warranty and After-Sale Service

1. We confidently offer a 12-month warranty on the entire machine, underscoring its superior quality and assured reliability.
2. In the unlikely event of an issue due to a machine defect within this period, we assume full responsibility to address it.
3. Post-warranty, we provide complimentary technical advisory support, ensuring the machine's optimal performance throughout its life.
4. Our onsite engineer services are readily available when necessary, ensuring your machine performs at its best.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a trusted direct manufacturer and trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge facility is located in the vibrant city of Wuxi city,Jiangsu Province, China. You can conveniently fly to the bustling Shanghai airport directly, and it takes approximately 2 hours by car from Shanghai to our Wuxi location..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS report, and CE certification, each a testament to our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we provide transparent CIF pricing on quotes, adapting to different destination ports and reflecting monthly variations.
   
   5) Q: Can I have my logo on the product?
   A: Absolutely, we support customized logo services. An additional service fee may apply for logo modeling unless yousupply the necessary files..
   
   6) Q: Can your equipment be customized?

A: Certainly, our expert design team is fully equipped to tailor solutions according to your specific requirements.


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