Robust 80ton Rotator for Tank Welding - Suitable for 500-8000mm Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-80
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 80Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Description

-- The drive unit, complete with motor and reducer, facilitates seamless pipe rotation while smoothly transporting the pipe along rails. Experience unparalleled efficiency and precision with our state-of-the-art design.
-- The idler unit harmoniously integrates with the drive unit to provide steadfast support for the pipe, ensuring flawless operation.
-- The roller spacing is adjustable, allowing it to accommodate pipes or tanks of varying diameters. This flexibility ensures compatibility with a wide range of applications.
-- Equipped with sophisticated variable speed controls, operators can effortlessly fine-tune the rotation speed to achieve optimal welding conditions, maximizing productivity and quality.
-- Includes robust safety features such as overload protection and emergency stop buttons, ensuring the highest level of operational safety and reliability.

Features of Our Conventional Rotator Design:

It is widely used in the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, shipyards, and steel structures., Also applicable in nuclear power and other industries.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, enhancing both quality and efficiency. These heavy-duty, resilient conventional turning rolls are engineered for the most demanding environments. The powered drive units are managed by a sophisticated five-function pendant with a variable speed potentiometer, granting the operator full control over the rotating vessel.
Adapt the roller group's center distance to workpiece diameter changes using reserved bolt holes or screws, ensuring versatility and ease of use.
Featuring a steel-rubber combination roller, offering immense bearing and driving capacity. With inverter-based stepless speed regulation, enjoy a broad speed range with high precision and large starting torque for optimal performance.

Weldsuccess proudly supplies premium welding rotators in various capacities, ranging from 1 ton to over 1000 tons, accommodating different sizesof workpieces and applications.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast all-fabricated-steel base construction with adjustable wheel carriages, accommodating vessels of varying diameters around a constant center-line. A drive motor, inverter-controlled variable frequency AC type with fan cooling, powers two reduction worm and wheel gearboxes for enhanced durability. Both the drive and idler wheel shafts feature deep groove roller bearings for impeccable synchronous rotation and maneuverability. IP55-rated control boxes with variable frequency AC control systems ensure safety and precision, with full CE certification. Our ISO 9001:2015 certification guarantees safe working loads in the weld automation industry.

Our Workshop


 

As a Professional Welding Rotators Manufacturer with Global Expertise, we are renowned for our top-tier solutions.

With over 20 years of extensive experience in crafting high-quality welding rotators, positioners, and manipulators,we are committed to excellence.
We are proud to operate six advanced production lines, serving clients across Europe, the U.S., the Middle East, and beyond.
Our products are fully certified with CE Marking for unmatched quality and safety. ISO9001 Quality Management System, ensuring compliance with international standards and delivering superior performance that meets global benchmarks. With our certified systems, you can trust in the excellence and reliability of our products..
Leveraging our rich case experience, we proudly support customization to meet specific client needs.
Our company's guiding principle: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term customer relationships through unparalleled service and commitment.

Company View




Product Certificate


Warranty and After Sale Service

1. We offer a 12-month guaranty period, ensuring the highest quality and performance of the entire machine.
2. Within this period, should any issue arise due to the machine's inherent flaws, we will take full responsibility and address it promptly.
3. Beyond the guaranty period, we provide complimentary technical advisory support for the machine's entire lifetime.
4. For essential requirements, our engineering service is available on-site at the user's premises.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, ensuring transparency and quality in every transaction.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is conveniently situated in the bustling city of Wuxi city,Jiangsu Province, China. For ease of travel, you can fly directly to Shanghai airport. The journey from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory has attained ISO approval, SGS report, and CE certification to guarantee exceptional product standards.
   
   4) Q: Does your company accept CIF pricing terms?
   A: Yes, we accept CIF pricing. The exact CIF price will be detailed on the quote based on the destination port and may vary according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we offer customized logo services. Please note there may be an additional fee for logo modeling unless you can provide the design. could provide.
   
   6) Q: Can your equipment be customized to suit specific needs?

A: Indeed, we have a professional design team ready to customize equipment based on customer specifications.


Working at Site

Machining Equipment



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