40 Tons Heavy Duty Automatic Rotator for Tank Welding - Versatile Voltage Choices

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview

-- The Drive unit features a powerful motor and reducer, meticulously crafted to deliver exceptional pipe rotation and effortless rail travel, significantly boosting operational efficiency.
-- The Idler unit offers steadfast support, harmoniously working with the drive unit to ensure stable and dependable pipe stabilization.
-- Seamlessly adjust the rollers' distance to accommodate a vast array of pipe or tank diameters, ensuring maximum flexibility across diverse operations.
-- Our state-of-the-art variable speed controls enable operators to meticulously adjust rotation speeds, achieving unparalleled welding precision and quality.
-- Our design integrates essential safety features such as overload protection and emergency stop buttons, always prioritizing operator safety and instilling confidence during operations.

Key Features of Conventional Rotator Design:

It is extensively employed in welding, installation, and polishing of cylindrical structures across the oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel frameworks, nuclear power, and a variety of other challenging fields.

Our turning rolls shine in effortlessly rotating cylindrical containers during welding and fabrication, significantly elevating production quality and operational efficiency. Built to last, these robust conventional turning rolls endure the toughest work environments. The powered drive units are governed by an advanced five-function pendant featuring a variable speed potentiometer, granting operators full command over the rotating vessel.
Effortlessly adjust the roller group's center distance with reserved bolt holes or screws to smoothly adapt to varying workpiece diameters, ensuring seamless operational continuity.
Boasting an exceptionally resilient steel-rubber combination roller, our equipment offers remarkable bearing capacity and potent driving capabilities. Equipped with an inverter for fluid speed regulation, it delivers a wide speed range, precise control, and superior starting torque.

Weldsuccess offers an extensive array of welding rotators available in diverse capacities (ranging from, 1 tons to over 1000 tons) to accommodate a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are expertly engineered with all-fabricated-steel bases and adaptable wheel carriages, tailored to vessels of varying diameters while maintaining a steady center-line. The drive motor is an inverter-controlled variable frequency AC type, fortified with fan cooling for exceptional durability. Dual reduction worm and wheel gearboxes ensure enhanced resilience, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for easy maneuverability. Control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, with full CE certification. Furthermore, our company is proud to uphold ISO 9001:2015 Quality Management System certification, assuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized experience in producing welding rotators, welding positioners, and welding manipulators,
WWe operate cutting-edge featuring 6 advanced production lines, an embodiment of technological prowess and innovation, servicing discerning clients across Europe, the U.S., the Middle East, and other regions with unparalleled quality and sophistication.
Our products proudly bear the hallmark of quality and safety, the esteemed CE Marking, and stand testament to our adherence to stringent industry standards. ISO9001 Quality Management System Certification: Upholding excellence in management, our system is in perfect harmony with global standards, ensuring unparalleled performance.This promises comprehensive compliance with the pinnacle of international standards, delivering performance that consistently surpasses expectations.
Our extensive and varied case experience empowers us to deliver finely-tuned customization, precisely meeting the distinct demands of our clients.
Our company's guiding principle: "Customer demand first, product quality and business reputation foremost." We are dedicated to building enduring relationships anchored in trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Relish the assurance of a 12-month warranty covering the entire machine, a testament to our commitment to quality and durability.
2. During this warranty period, we pledge to address any issues arising from manufacturing defects, taking full responsibility for resolution.
3. Post-warranty, enjoy ongoing complimentary technical advisory support, nurturing the long-term health of your machine.
4. Our skilled engineers are ready to provide on-site services when needed, ensuring your machine's peak performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless blend of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is nestled in the bustling city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The picturesque journey from Shanghai to Wuxi spans approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, reflecting our steadfast dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we provide precise CIF pricing in our quotes, tailored to various destination ports and differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to make your brand stand out. Please note, there may be an additional fee for logo creation unless youcan provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our proficient design team excels in crafting bespoke solutions tailored to your precise specifications.


On-Site Operations:

State-of-the-Art Machining Equipment:



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Efficient Container Loading for Delivery: