Descriptions of the functions
-- Discover unparalleled efficiency with our Drive unit, powered by a resilient motor and reducer. This advanced configuration guarantees not only efficient pipe rotation but also ensures a seamless transit on rails.
-- Our Idler unit provides steadfast support, working in perfect harmony with the Drive unit to keep the pipe stable throughout operations.
-- Adjust effortlessly! The distance between rollers can be smoothly modified to accommodate various pipe or tank diameters, offering extraordinary versatility across diverse operations.
-- Achieve precision with our variable speed controls, empowering operators to meticulously adjust rotation speeds to meet the highest standards of welding accuracy.
-- Safety is of utmost importance with built-in safety features, including overload protection and emergency stop buttons, ensuring a secure environment for operators.
Conventional Rotator Design Features:
It is extensively utilized for welding, installation, and polishing of cylindrical structures within the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.
Our turning rolls set new benchmarks for efficiency by effortlessly rotating cylindrical containers during welding and fabrication, significantly enhancing production quality. Engineered for durability, these robust conventional turning rolls thrive in the toughest environments. Control is streamlined with a powered drive unit operated by an advanced five-function pendant, equipped with a variable speed potentiometer for precise oversight of the rotating vessel.
Adapt with precision by adjusting the central distance of the roller group using reserved bolt holes or screws, allowing for seamless customization to workpieces of varying diameters.
Featuring a resilient steel-rubber combination roller, our equipment offers substantial bearing capacity and exceptional driving power. Equipped with an inverter for stepless speed regulation, it provides a wide speed range and remarkable starting torque.
Weldsuccess delivers welding rotators in a variety of capacities (ranging from, 1 tons to over 1000 tons) to cater to a diverse array of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are crafted with precision-engineered all-fabricated-steel bases and adjustable wheel carriages to accommodate vessels of various diameters while maintaining a consistent center-line. The drive motor is an advanced inverter-controlled variable frequency AC type, equipped with fan cooling. Enhanced durability is ensured through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design incorporates lifting holes on the frames for effortless maneuverability. Control boxes feature IP55 rated enclosures and utilize variable frequency AC control electrical systems, all fully CE certified. Our company proudly holds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety and quality standards in the weld automation industry.
WorkShop
We are a leading Professional Welding Rotators Manufacturer with unrivaled global expertise
Boasting over 20 years of specialized expertise in the production of welding rotators,welding positioners, and welding manipulators,
We operate state-of-the-art Our state-of-the-art facility boasts 6 advanced production lines, meticulously engineered to ensure unparalleled efficiency and innovation. Expertly catering to the needs of discerning clients across Europe, the U.S., the Middle East, and other dynamic regions, we bring innovation and trust to the global stage.
Our products proudly bear the hallmark of excellence and innovation. CE Marking: A prestigious symbol of trust and quality, recognized the world over, certifying our products meet and exceed stringent European standards. Our products are meticulously crafted, backed by rigorous industry standards, assuring you of their extraordinary quality and unparalleled reliability. ISO9001 Quality Management System Certification: Our unwavering commitment to excellence is reflected in our alignment with esteemed international benchmarks, ensuring outstanding performance in every facet of our operations.We guarantee comprehensive compliance with the highest international standards, consistently delivering superior performance that exceeds expectations..
With a wealth of rich and diverse case experience, we are adept at offering tailored customization with precision, effectively meeting unique client requirements.
Our guiding ethos: 'Customer demand first, product quality and business reputation first.' We are passionately dedicated to cultivating long-term relationships founded on trust and reliability.
Company Overview: Uncover the rich legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where trailblazing innovation meets impeccable service.
Product Certifications: Our prestigious certifications speak volumes, reinforcing our unwavering commitment to safety, superior quality, and unmatched excellence.
Warranty and AfterSales Service: Experience unparalleled support with our comprehensive warranty and service offerings, designed to ensure lasting satisfaction.
1. Enjoy peace of mind with a robust 12-month warranty for the entire machine, thoughtfully crafted to ensure both quality and durability.
2. Within this period, should any issues arise due to manufacturing defects, we take full responsibility for a swift and seamless resolution.
3. Beyond the warranty, take advantage of complimentary technical advisory support throughout the lifespan of your machine, guaranteeing continuous optimal performance.
4. Our expert engineers are readily available for on-site services when necessary, guaranteeing optimal performance and unwavering support at every step.
Frequently Asked Questions (FAQs): Gain clarity and discover answers to common inquiries about our outstanding products and exemplary services.
- Q: Are you a manufacturing plant or a trading company?
A: We are an integrated manufacturer and trading company, offering the best of both worlds for unmatched value and quality.
2) Q: Where is your factory located, and how can I visit?
A: Our state-of-the-art factory is situated in the vibrant city of Wuxi, Jiangsu Province, China.Travelers can fly directly to Shanghai's international airport, followed by a scenic drive from Shanghai to Wuxi, which takes approximately 2 hours by car, offering a pleasant and picturesque journey. . 3) Q: How does your factory ensure quality control?A: Quality is our topmost priority. Our factory proudly holds ISO certification, SGS report, and CE certificate, embodying our steadfast commitment to unparalleled excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely. We provide transparent CIF pricing on quotes, tailored to various destination ports with flexible monthly schedules to suit your specific needs.
5) Q: Is it possible to have my logo on the product?
A: We offer bespoke logo customization services, ensuring your brand is prominently distinguished. There may be a nominal service fee for logo creation, or if you have pre-designed logos, we can seamlessly integrate them.
6) Q: Can your equipment be customized to specific needs?
A: Absolutely, our expert design team specializes in crafting bespoke solutions meticulously tailored to meet your precise customer specifications with precision and expertise.On-Site Operations: Immerse yourself in the flawless synergy of groundbreaking innovations at our cutting-edge facilities, where each component of our process is meticulously crafted to ensure unparalleled excellence in operations.State-of-the-Art Machining Equipment: Discover the forefront of technological advancement with our state-of-the-art equipment, designed to deliver unmatched precision and optimal efficiency, revolutionizing every aspect of our machining operations.
Secure Packaging: Our expertly engineered packaging solutions offer unparalleled protection for your valuables during transit, guaranteeing their arrival in impeccable condition and safeguarding your valuable investment every step of the way.
Efficient Container Loading for Delivery: Experience peace of mind with our streamlined container loading processes, meticulously designed to prioritize both timely and secure delivery, ensuring your products reach their destination promptly and intact.
Efficient Container Loading for Delivery: Experience peace of mind with our streamlined container loading processes, meticulously designed to prioritize both timely and secure delivery, ensuring your products reach their destination promptly and intact.
State-of-the-Art Machining Equipment: Discover the forefront of technological advancement with our state-of-the-art equipment, designed to deliver unmatched precision and optimal efficiency, revolutionizing every aspect of our machining operations.
Secure Packaging: Our expertly engineered packaging solutions offer unparalleled protection for your valuables during transit, guaranteeing their arrival in impeccable condition and safeguarding your valuable investment every step of the way.
Efficient Container Loading for Delivery: Experience peace of mind with our streamlined container loading processes, meticulously designed to prioritize both timely and secure delivery, ensuring your products reach their destination promptly and intact.
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