Descriptions of the functions: Immerse yourself in the world of advanced technology with our 30T Pipe Welding Rotator, masterfully crafted for Large Vessels. Experience the groundbreaking Custom Voltage Selection that distinguishes our equipment, guaranteeing unparalleled efficiency and peak performance for your welding endeavors.
-- The Drive Unit: Powered by an exceptional motor and reducer, this unit is designed meticulously for flawless pipe rotation. Achieve effortless, precision-guided pipe transportation along rails, dramatically enhancing operational efficiency.
-- The Idler Unit: Providing steadfast support, this component harmoniously complements the drive unit to consistently deliver reliable pipe handling, ensuring seamless project progression.
-- Adjustable Roller Distance: Effortlessly adaptable to diverse pipe or tank diameters, this feature offers unmatched versatility, rendering it an essential tool in any application.
-- Variable Speed Controls: Customize rotation speed to meet exact welding needs, ensuring tasks are executed with pinpoint precision and superior results.
-- Safety Mechanisms: With vital features like overload protection and emergency stop buttons, our welding rotator ensures a safe, secure operational environment.
Conventional Rotator Design Features: These exceptional engineering elements elevate the performance and reliability of our rotators, making them crucial in the most challenging industrial settings.
It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.
Turning Rolls: These robust, heavy-duty tools simplify cylindrical container rotation during welding and fabrication. Our turning rolls are resilient in harsh environments, offering a sophisticated five-function pendant for powered drive units with a variable speed potentiometer, ensuring total operator control, superior quality, and efficiency.
Easy Adjustment: Effortlessly adapt to different workpiece diameters by utilizing reserved bolt holes or screws to modify roller group's center distance, providing unmatched versatility and efficiency.
Steel-Rubber Combination Rollers: With high bearing capacity and strong driving force, these rollers feature inverter stepless speed regulation, offering wide speed range, high precision, and substantial starting torque for the most demanding tasks.
Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE Rollers: Expertly designed with an all-fabricated-steel base, these rollers feature adjustable wheel carriages to handle vessels of various diameters while maintaining a constant center-line. The drive motor, with inverter-controlled variable frequency AC and fan cooling, ensures exceptional performance. Dual reduction worm and wheel gearboxes enhance durability, while deep groove roller bearings encasing drive and idler shafts synchronize rotation. Both drive and idler rolls have lifting holes for easy movement. Control boxes rated IP55 use advanced variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification highlights our dedication to the highest safety and operational standards in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Global Expertise: Leading the charge in technological advancements, we elevate industry standards with our deep-seated knowledge and extensive expertise.
We have over two decades of proficient experience in the meticulous production of welding rotators, along with precision-engineered welding positioners and advanced welding manipulators.
Wexperience smooth, efficient operations that ensure exceptional performance at every turn. six cutting-edge, state-of-the-art production lines that exemplify both innovation and precision. We are honored to cater to a distinguished clientele spanning Europe, the United States, the Middle East, and beyond, consistently delivering excellence on a global scale.
Our products are renowned for their outstanding features, guaranteeing premium performance. CE Marking, and are thoroughly certified by the ISO9001 Quality Management System, ensuring our customers receive unparalleled quality and dependability.Our products are crafted with precision to meet the most stringent international standards, offering unmatched performance and dependable reliability.
We boast a wealth of extensive case experience and provide a diverse array of comprehensive customization options to perfectly align with our client's specific requirements.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we are driven by the ethos of 'Customer demand first, product quality and business reputation first.' We are committed to fostering enduring customer relationships through exceptional service and unwavering dedication.
Company Overview
Product Certification
Comprehensive Warranty and After-Sale Service
1. We are proud to offer a comprehensive 12-month warranty on the entire machine, delivering peace of mind with its superior quality and reliability.
2. Should any issues arise within this period due to a machine defect, we pledge to assume full responsibility.
3. Beyond the warranty period, we remain committed to providing complimentary technical advisory support for the machine's full lifespan.
4. Our expert onsite engineer services are at your disposal to ensure optimal machine performance if needed.
Frequently Asked Questions (FAQ):
- Q: Are you a factory or trading company?
A: We are a distinguished direct manufacturer complemented by our role as a trading company, offering you the best of both worlds.
2) Q: Where is your factory located? How can I visit there?
A: Our state-of-the-art facility is meticulously situated in Wuxi, a hub of industrial excellence,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport, and from there, embark on a scenic 2-hour drive to reach Wuxi.
3) Q: How does your factory manage quality control?
A: Quality is the cornerstone of our operations. Our factory proudly holds ISO approval, SGS report, and CE certification, underscoring our steadfast dedication to excellence and superior standards.
4) Q: Does your company accept CIF pricing?
A: Absolutely, we provide transparent CIF pricing on quotes, tailored to various destination ports and adjusted for monthly market fluctuations.
5) Q: Can I have my logo on the product?
A: We are thrilled to provide tailored logo services, expertly designed to elevate your brand's presence and visibility. Keep in mind that an additional fee might apply for logo modeling, unless yousupply the requisite design files.
6) Q: Can your equipment be customized?
A: Absolutely! Our innovative design team is exceptionally skilled and ready to deliver bespoke solutions, meticulously tailored to meet your unique specifications and needs.
On-Site Operations
State-of-the-Art Machining Equipment
Comprehensive Packaging Solutions
Seamless Loading and Delivery Expertise for Container Transport
Audited Supplier 
){kind=link}