Heavy-Duty Lead Screw Rotator for Pipe Welding with Steel PU Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Experience unparalleled innovation with our Drive unit, masterfully designed with a high-performance motor and reducer. This dynamic duo ensures your pipes rotate seamlessly and travel smoothly on rails, significantly boosting your operational efficiency and productivity.
-- The Idler unit works in perfect symphony with the Drive unit, delivering unrivaled support and stability, ensuring every pipe placement is handled with precision and care.
-- Effortlessly adjust the rollers' distance using a convenient hand screw. This feature provides versatility to accommodate a variety of pipe or tank diameters, making your operations more flexible and adaptable.
-- Unlock superior welding performance with our variable speed settings. These settings allow operators to finely tune the rotation speed, giving them ultimate control over the welding process.
-- Safety is our top priority. Our rotators come equipped with integrated safety mechanisms, including overload protection and easily accessible emergency stop buttons, ensuring a secure and protected work environment.

Conventional Rotator Design Features:

It is widely utilized for exceptional welding, seamless installation, and meticulous polishing of cylinders across a broad spectrum of industries, such as oil and gas, robust platform supports, expansive storage tanks, durable tankers,pressure vessels,renewable wind power, extensive pipelines, efficient boilers,dynamic shipyards, resilient steel structures,nuclear power, and a variety of other essential sectors.

Our innovative turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication processes, ensuring not only superior quality but also outstanding efficiency. Built to endure the harshest environments, our heavy-duty conventional turning rolls guarantee unmatched durability and performance. The powered drive units are expertly controlled by a five-function pendant, complemented by a sophisticated variable speed potentiometer, providing operators with complete mastery over the vessel's rotation.

Adjusting wheels has never been more intuitive and user-friendly. Our design surpasses the traditional bolt type, offering a hassle-free experience.

Our innovative handwheel design allows for direct and effortless wheel distance adjustments, as illustrated in our demonstration video.

Welsuccess presents a diverse and comprehensive range of welding rotators, with capacities spanning from an impressive 1 ton to over 1000 tons, catering to workpieces of various dimensions.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With over 20 years of unparalleled expertise in the specialized production of welding rotators,welding positioners, and advanced welding manipulators,
We proudly operate 6 state-of-the-art production lines, serving a diverse clientele across Europe, the U.S., the Middle East, and beyond, with pride and dedication.
Our premium offerings boast CE Marking certification and ISO9001 Quality Management System certification,ensuring that our products meet and exceed international standards with remarkable performance.
Our extensive case experience combined with tailored customization options distinguishes us from the rest.
Our guiding philosophy: "Customer demand first, product quality and business reputation first." We are dedicated to cultivating long-term, mutually rewarding customer relationships.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. Enjoy a generous 12-month warranty period that covers the entire machine's quality, providing peace of mind and confidence in your purchase.
2. During the entire warranty period, if any issues emerge directly from machine defects, we stand unwaveringly behind our commitment to provide a swift and comprehensive resolution, ensuring total peace of mind for our clients.
3. Even beyond the warranty period, we take immense pride in offering complimentary lifelong technical advisory support, guaranteeing seamless operation and unmatched peace of mind for our cherished clients.
4. For critical situations, we offer the premium option of dispatching our highly skilled engineers to your site, providing expert assistance whenever it is deemed necessary, ensuring continuous support and reliability.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and trading company, offering unmatched expertise and exceptional service quality in our industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is situated in the beautiful city of Wuxi city,Jiangsu Province, China. For your travel convenience, you may fly directly into Shanghai airport. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory handle quality control?
   A: Quality remains our paramount priority. Our factory proudly boasts ISO approval, SGS report, and CE certification, continually upholding the highest premium standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Certainly, we provide CIF pricing with clarity on the quotation, tailored to the specific destination port and subject to monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer exceptional support for personalized logo services. While there may be a service fee for logo creation, this fee is waived should youprovide.
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team excels at crafting bespoke solutions perfectly tailored to meet your unique specifications and requirements.


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Machining Equipments



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