Heavy-Duty Efficient Rotator for Tank Heat Exchange Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The Drive unit, expertly driven by a robust motor paired with a precision-engineered reducer, seamlessly choreographs the smooth rotation of pipes. It also guarantees effortless rail movement, ensuring operations are conducted with peak efficiency and fluidity.
-- The Idler unit acts as an essential counterpart to the drive unit, providing unparalleled support to the pipe. It guarantees exceptional stability and precision, ensuring operations are consistently reliable and flawless.
-- Featuring a revolutionary adjustable roller feature, operators can easily adjust roller distance. This versatility ensures an ideal fit for a wide range of pipe or tank diameters, delivering precision with unmatched ease.
-- Equipped with advanced variable speed controls, operators can fine-tune and personalize rotation speeds, optimizing results for exceptional welding outcomes.
-- Loaded with extensive safety features, including state-of-the-art overload protection and conveniently positioned emergency stop buttons, ensuring superior safety and dependability.

Conventional Rotator Design Features:

It is widely used for the precise welding, installation, and polishing of cylindrical structures across a broad range of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries among many others.

Turning rolls are masterfully designed to streamline the rotation of cylindrical containers, revolutionizing welding and fabrication processes by enhancing production quality and efficiency. Our highly durable conventional turning rolls are engineered to thrive in even the most demanding work environments. The powered drive units provide unparalleled control with a state-of-the-art five-function pendant, featuring a variable speed potentiometer that offers operators complete control over the rotating vessel.
Effortlessly adjust the center distance of the roller group using the reserved bolt hole or screw, allowing seamless adaptation to varying workpiece diameters.
Featuring a robust steel-rubber combination roller, it delivers outstanding bearing capacity and driving force. The inverter stepless speed regulation covers an extensive speed range, ensuring precise control and substantial starting torque.

Weldsuccess offers a comprehensive range of welding rotators with a variety of capacity options (e.g., 1 ton to over 1000 tons), catering to a diverse range of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a robust all-fabricated-steel base design, with carefully adjustable wheel carriages for vessels of varying diameters while maintaining a constant center-line. The drive motor, with inverter-controlled variable frequency AC type and fan cooling, offers peak performance. Dual reduction worm and wheel gearboxes enhance durability and extend overhaul intervals. Both drive and idler wheel shafts are supported by deep groove type roller bearings, ensuring synchronized rotation. Drive and idler rolls come with convenient lifting holes for easy maneuverability. Control boxes have IP55 rated enclosures, with variable frequency AC control electrical systems and full CE certification. Our ISO 9001:2015 Quality Management System certification further emphasizes our dedication to quality, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop

As a Professional Welding Rotators Manufacturer, we bring a remarkable depth of global expertise to the industry.

With over 20 years of dedicated experience in the production of welding rotators,Elevate your operations with our diverse range of advanced welding solutions, including cutting-edge welding positioners and high-precision welding manipulators.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve a diverse clientele spanning across Europe, the U.S., the Middle East, and beyond, providing unmatched service and expertise.
Our products are distinguished by the prestigious CE Marking certification, a testament to our unwavering commitment to superior quality and unparalleled excellence. Our company stands as a beacon of quality, proudly adhering to the esteemed ISO9001 Quality Management System, demonstrating our relentless pursuit of precision and excellence.This steadfast adherence to international standards ensures our performance consistently exceeds even the highest expectations..
With a wealth of experience from numerous projects, we confidently offer tailor-made customization solutions that cater to specific needs.
At the core of Wuxi Weldsuccess Automation Equipment Co., Ltd. is our guiding principle: 'Customer demand first, product quality and business reputation first.' We are passionately committed to fostering long-lasting partnerships with our clients, ensuring mutual growth and success.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We provide an extensive 12-month warranty period, assuring top-notch quality for the entire machine.
2. In the event of any issues due to machine defects within this period, we commit to complete rectification at no cost.
3. After the warranty, we continue to offer free technical advisory support throughout the machine's entire lifetime, ensuring seamless operation.
4. If the situation warrants, we provide on-site engineering service to address any concerns directly at your location, ensuring your complete satisfaction.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, delivering the best of both worlds with integrity and efficiency.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our cutting-edge factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car, offering a pleasant journey..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our foremost priority. Our factory is proud to hold ISO approval, SGS report, and CE certification, reflecting our commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our transparent quotes include CIF prices, carefully tailored to your destination port, with adjustments made monthly to reflect current conditions.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We are delighted to offer customized logo services. Note that additional fees may apply for logo modeling unlessyou can provide the necessary design files yourself.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Certainly. Our skilled design team excels at crafting equipment tailored to your unique requirements, ensuring optimal performance.


On-Site Operations: Experience seamless efficiency with our expertly managed on-site operations, designed to ensure flawless performance and reliability at every stage.

Precision Machining Equipment: Unleash the power of advanced precision with our state-of-the-art machining equipment, engineered to deliver unparalleled accuracy and superior results for all your complex needs.



Secure Packaging: Protect your valuable products with our robust secure packaging solutions, crafted to provide maximum safety and integrity during transit.


Efficient Loading of Containers for Prompt Delivery: Optimize your logistics with our swift and efficient container loading processes, guaranteeing timely deliveries and hassle-free transportation of your goods.