Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Descriptions of the functions: An insightful exploration into the groundbreaking capabilities and innovative features that define our 30T Pipe Welding Rotator for Large Vessels with Custom Voltage Selection.
-- The Drive Unit: Featuring a robust motor and reducer, this unit is engineered for seamless pipe rotation, effortlessly transporting pipes along rails with precision.
-- The Idler Unit: Providing steadfast support, this unit works in harmony with the drive unit to ensure steady and reliable pipe handling.
-- Adjustable Roller Distance: Effortlessly accommodates varying pipe or tank diameters, offering unmatched versatility and adaptability.
-- Variable Speed Controls: Tailor the rotation speed to your exact welding needs, ensuring precision and optimal results every time.
-- Safety Mechanisms: Built-in features like overload protection and emergency stop buttons guarantee a secure and safe operating environment.
Conventional Rotator Design Features: A testament to superior engineering, these features elevate performance and reliability in demanding industrial settings.
It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures, nuclear power, and a multitude of other industries.
Turning Rolls: Simplifying the rotation of cylindrical containers during welding and fabrication, these robust, heavy-duty tools guarantee superior quality and efficiency. Our turning rolls endure the most challenging environments, with the powered drive units controlled by a sophisticated five-function pendant, featuring variable speed potentiometer for total operator control.
Easy Adjustment: Use reserved bolt holes or screws to modify the roller group's center distance, adapting seamlessly to various workpiece diameters.
Steel-Rubber Combination Rollers: With a high bearing capacity and strong driving force, these rollers are equipped with inverter stepless speed regulation, offering a broad speed range, high precision, and substantial starting torque.
Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE Rollers: Crafted with all-fabricated-steel base construction, these rollers feature adjustable wheel carriages to handle vessels of varying diameters around a constant center-line. A drive motor, utilizing inverter-controlled variable frequency AC with fan cooling, ensures exceptional performance. Enhanced durability is achieved through the use of dual reduction worm and wheel gearboxes. Drive and idler wheel shafts are encased in deep groove roller bearings for synchronized rotation. Both drive and idler rolls come with lifting holes on the frames for hassle-free maneuverability. Control boxes, rated IP55, leverage variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to ensuring our products meet the highest safety and operational standards in the weld automation industry.
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