Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
This advanced engineering marvel is extensively utilized in a myriad of applications, including the welding, installation, and polishing of cylindrical structures across a wide array of sectors such as oil and gas, platform supports, storage tanks, tankers, and more.pressure vessels,wind power solutions, pipelines, boiler technology, shipbuilding, steel structures, nuclear energy, and numerous other industries. It's a versatile tool that meets diverse industrial needs.
Our turning rolls seamlessly rotate cylindrical containers during welding and fabrication, ensuring exceptional quality and increased production efficiency. Engineered for longevity, they are designed to endure the most demanding workloads. The powered drive units come with an advanced five-function pendant and a variable speed potentiometer, providing operators with precise control over vessel rotation.
Easily adjust the roller group center distance using reserved bolt holes or screws for effortless adaptation to various workpiece diameters.
Featuring a sturdy steel-rubber hybrid roller, it offers impressive bearing capacity and powerful drive capabilities. Equipped with an inverter, it allows for stepless speed regulation, offering a broad speed range, high precision, and significant starting torque.
Weldsuccess presents a diverse spectrum of welding rotators, suitable for a wide range of capacities (e.g., 1 ton to beyond 1000 tons), accommodating a broad variety of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers feature an all-steel fabricated base construction, with adjustable wheel carriages to fit vessels of varying diameters along a constant center-line. Each drive motor uses an inverter-controlled variable frequency AC system with fan cooling for top performance. Durability is enhanced with drive and idler wheel shafts housed in deep groove roller bearings, ensuring synchronous rotation. Both drive and idler rolls have lifting holes on the frames for easy maneuverability. The control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. With ISO 9001:2015 certified quality management, our products are guaranteed to meet safe working loads in the weld automation industry.
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