Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
This highly adaptable piece of machinery is designed for a broad range of industrial uses, extensively employed in the precision welding, seamless installation, and meticulous polishing of cylindrical structures. This equipment is instrumental in numerous sectors, ensuring unmatched efficiency in industries like oil and gas, platform supports, and the seamless construction of storage tanks and tankers.It's also pivotal in the fabrication of pressure vessels,vital wind power solutions, and the intricate networks of pipelines. Further uses extend to cutting-edge boiler technologyalong with versatile applications in shipbuilding, innovative steel structures, groundbreaking advances in nuclear energy, and countless other sectors.
Our state-of-the-art turning rolls ensure flawless rotational support for cylindrical containers during welding and fabrication, promoting superior quality outcomes and exceptional production efficiency. Engineered with precision and durability in mind, our heavy-duty conventional turning rolls are built to withstand rigorous workloads. Each powered drive unit is enhanced with a sophisticated five-function pendant and variable speed potentiometer, offering operators complete and precise control over the vessel's rotation.
Easily adjust the roller group's center distance using reserved bolt holes or screws, allowing seamless adaptation to varying workpiece diameters.
Boasting a robust steel-rubber combination roller, our equipment offers large bearing capacities and powerful driving capabilities. Equipped with an advanced inverter for stepless speed regulation, it delivers a wide speed range, high precision, and substantial starting torque.
Weldsuccess presents a diverse array of welding rotators, engineered to accommodate a variety of capacities (e.g., 1 ton to a colossal 1000 tons), catering to a broad spectrum of workpiece dimensions.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers feature a robust all-fabricated-steel base construction with adaptable wheel carriages, accommodating vessels of varying diameters along a constant center-line. Each drive motor is equipped with an inverter-controlled variable frequency AC type with fan cooling, ensuring top-notch performance. Enhanced durability is secured by drive and idler wheel shafts housed within deep groove type roller bearings for synchronous rotation. The drive and idler rolls are designed with lifting holes on their frames for effortless maneuverability. Control boxes boast IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Our quality management is certified to ISO 9001:2015 standards, guaranteeing our products meet safe working loads in the weld automation industry.
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