Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
This versatile equipment is extensively utilized for the welding, installation, and polishing of cylinders across a multitude of sectors including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power solutions, pipeline technology, boiler systems, shipbuilding, steel structures, nuclear energy, and a plethora of other industrial applications.
Our turning rolls are expertly designed to smoothly rotate cylindrical containers during the welding and fabrication processes, ensuring top-notch quality and maximizing production efficiency. Built to endure, these heavy-duty conventional turning rolls excel in the most demanding workload environments. The powered drive units, complete with an advanced five-function pendant and a variable speed potentiometer, empower operators with full and precise control over the rotating vessel, enhancing operability and safety.
Effortlessly adjust the roller group center distance using reserved bolt holes or screws, adapting seamlessly to varying workpiece diameters and ensuring optimal performance.
Boasting a robust steel-rubber combination roller, the design features large bearing capacity and exceptional driving capability. Equipped with an inverter for stepless speed regulation, it offers an expansive speed range, high precision, and substantial starting torque, catering to all your operational needs.
Weldsuccess proudly offers a diverse range of welding rotators, suitable for a wide array of capacities, ranging from, 1 ton to over 1000 tons, accommodating a broad spectrum of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are meticulously crafted with an all-fabricated-steel base construction, featuring adaptable wheel carriages to accommodate vessels of varying diameters along a constant center-line. Every drive motor is an inverter-controlled variable frequency AC type with fan cooling for top-tier performance. Enhanced durability is achieved through the use of drive and idler wheel shafts housed in deep groove roller bearings, ensuring smooth and synchronized rotation. Both the drive and idler rolls include lifting holes on their frames for effortless maneuverability. The control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Our exemplary quality management is certified to ISO 9001:2015 standards, ensuring our products meet the highest safe working loads in the weld automation industry.
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