Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
This highly adaptable and innovative equipment is extensively utilized in the welding, installation, and polishing of cylindrical structures across a spectrum of sectors, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power solutions, pipelines, boiler technology,shipbuilding, steel structures, nuclear energy, and numerous other robust industries.
Our turning rolls are designed to effortlessly rotate cylindrical containers during welding and fabrication, ensuring superior quality and enhanced production efficiency. Crafted for durability, these heavy-duty conventional turning rolls are engineered to thrive in the most demanding and rigorous workload environments. The powered drive units are equipped with a sophisticated five-function pendant and a variable speed potentiometer, granting operators complete and precise control over the rotating vessel.
Easily adjust the roller group center distance using reserved bolt holes or screws to effortlessly adapt to variations in workpiece diameter.
Featuring a robust steel-rubber combination roller, this remarkable product boasts a large bearing capacity and strong driving capability. Equipped with an inverter for stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque to meet any challenge.
Weldsuccess proudly offers a diverse range of welding rotators suitable for various capacities (e.g., 1 ton to over 1000 tons), accommodating a broad spectrum of workpiece sizes and needs.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are crafted with an all-fabricated-steel base construction, featuring adaptable wheel carriages to accommodate vessels of varying diameters along a constant center-line. Each drive motor employs an inverter-controlled variable frequency AC type with fan cooling for superior performance. Enhanced durability is achieved through drive and idler wheel shafts housed in deep groove type roller bearings, ensuring synchronous rotation. Both the drive and idler rolls feature lifting holes on the frames for effortless maneuverability. The control boxes boast IP55 rated enclosures, employing variable frequency AC control electrical systems with full CE certification. Our quality management is certified to ISO 9001:2015 standards, guaranteeing that our products meet safe working loads in the weld automation industry.
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