Industrial Heavy Duty Rotator for Tank Welding, 500-8000mm Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-150
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 150Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features:

It presents an adaptable and versatile solution that is widely employed for the welding, installation, and polishing of cylindrical structures across a wide range of sectors, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and an array of other industries.

Turning rolls transform the rotation of cylindrical containers during welding and fabrication, remarkably boosting production quality and efficiency. Our rugged and heavy-duty conventional turning rolls are expertly crafted to endure the most challenging and continuous workload conditions. The powered drive units feature a sophisticated five-function pendant and variable speed potentiometer, providing unparalleled operator control over the rotating vessel.
Seamlessly adjust to varying workpiece diameters using reserved bolt holes or screws to fine-tune the roller group's center distance according to requirements.
Incorporating a durable steel-rubber combination roller, our system showcases an exceptional large bearing capacity and robust driving capability. Equipped with an inverter for seamless speed regulation, it offers an extensive speed range, high precision, and substantial starting torque.

Welsuccess confidently supplies welding rotators in an all-encompassing range of capacities, such as 1 tons to beyond 1000 tons, meticulously catering to various workpiece sizes with ultimate precision.




Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are innovatively engineered with an all-fabricated-steel base construction and adjustable wheel carriages, adeptly accommodating vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, providing synchronized rotation. Both drive and idler rolls include lifting holes for easy maneuverability. Control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Furthermore, our ISO 9001:2015 Quality Management System certification guarantees that all products meet stringent safety standards, establishing them as reliable solutions in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Unmatched Global Expertise

We bring forth over 20 years of specialized expertise in manufacturing exceptional welding rotators,welding positioners, and welding manipulators, presenting unparalleled solutions.
We operate 6 state-of-the-art production lines, seamlessly serving an expansive range of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the distinguished CE Marking certification, which guarantees the highest quality and reliability. ISO9001 Quality Management System: Ensuring that every facet of our operations aligns with international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring compliance with international standards and superior performance, providing our clients with products they can trust..
Rich case experience, supporting customization: Our wealth of experience in diverse applications empowers us to offer tailored solutions that precisely meet specific customer needs.
Our company ethos centers on the principle of 'Customer demand first, product quality and business reputation first.' We emphasize fostering long-term customer relationships by prioritizing satisfaction, nurturing enduring partnerships that are firmly rooted in trust, superior quality, and unwavering reliability.

Company View: We are wholeheartedly committed to continuous innovation and excellence, consistently striving to surpass expectations and deliver unparalleled value to our esteemed clients.




Product Certificate: This serves as a testament to our steadfast dedication to quality, safety, and strict adherence to industry standards, guaranteeing our products meet the highest benchmarks of excellence.

Warranty and After sale service: We offer a comprehensive package designed to provide peace of mind and ongoing support, ensuring our customers remain confident and fully satisfied.

1. We proudly offer a 12-month guarantee period for the entire machine, ensuring complete satisfaction and a worry-free operational experience.
2. Should any issue arise during this period due to a machine flaw, we assume full responsibility and will resolve it entirely, providing you with complete peace of mind.
3. Beyond the guarantee period, we extend free technical advisory support for the machine's entire lifespan, assuring optimal performance at all times.
4. Our expert engineers are available for on-site service when necessary, providing professional assistance to ensure seamless and efficient operation whenever required.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer complemented by a trading company, offering a unique synergy of production expertise and market insight.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Visitors can fly directly to Shanghai airport. The journey by car from Shanghai to Wuxi takes approximately 2 hours, ensuring a convenient and straightforward visit..
   
   3) Q: How does your factory do regarding quality control?
   A: Quality is of utmost importance to us. Our factory proudly holds ISO approval, SGS report, and CE certificate, highlighting our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we clearly state the CIF price on our quotes, tailored to different destination ports and varying monthly conditions, ensuring transparency and flexibility.
   
   5) Q: I would like to ask you if it's possible to have my logo on the product.
   A: We wholeheartedly support customized logo services. There may be an additional service fee for logo modeling unless youcan provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our professional design team excels at tailoring solutions to meet specific customer requirements, ensuring complete satisfaction.


Working at site: Showcasing our products' robust capabilities and adaptability within real-world environments, ensuring unparalleled performance and reliability.

Machining Equipments: Our state-of-the-art machinery guarantees precision, efficiency, and superior quality in every product we manufacture.



Package: Our secure and meticulously planned packaging ensures safe transit and delivery, preserving the product's integrity from our factory to your doorstep.


Loading Containers For Delivery: Our expertly organized logistics ensure timely delivery and smooth handling, reflecting our unwavering commitment to customer satisfaction.