Conventional Rotator Design Features:
It is a versatile solution, widely utilized for the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and a multitude of other industries.
Turning rolls transform the rotation of cylindrical containers during welding and fabrication, dramatically boosting production quality and efficiency. Our heavy-duty, robust conventional turning rolls are precisely engineered to endure the most demanding and continuous workload environments. The powered drive units are outfitted with a five-function pendant and variable speed potentiometer, offering unparalleled operator command over the rotating vessel.
Seamlessly adjust to different workpiece diameters using reserved bolt holes or screws to modify the roller group's center distance.
With a sturdy steel-rubber combination roller, our system delivers a remarkable large bearing capacity and exceptional driving capability. Outfitted with an inverter for stepless speed regulation, it provides an extensive speed range, high precision, and significant starting torque.
Welsuccess is proud to offer welding rotators in a full spectrum of capacities, including 1 tons to beyond 1000 tons, serving various workpiece sizes with utmost accuracy.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are crafted with all-fabricated-steel base construction and adjustable wheel carriages to handle vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system guarantees enhanced durability and prolonged maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, ensuring synchronized rotation. Both drive and idler rolls are designed with lifting holes for easy handling. Control boxes feature IP55 rated enclosures, employing variable frequency AC control systems with full CE certification. Additionally, our ISO 9001:2015 Quality Management System certification ensures all products meet rigorous safety standards, establishing them as dependable solutions in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Unmatched Global Expertise
We bring over 20 years of specialized expertise in crafting premium welding rotators,welding positioners, and welding manipulators, providing unparalleled solutions.
We operate 6 cutting-edge production lines, catering to a wide array of clients across Europe, the U.S., the Middle East, and beyond.
Our product line carries the prestigious CE Marking certification, ensuring the highest quality and reliability. ISO9001 Quality Management System: Guaranteeing that every aspect of our operations meets international standards, ensuring superior performance and unfaltering reliability in our offerings., ensuring adherence to international standards and unmatched performance, delivering products our clients can trust..
Extensive case experience, supporting customization: Our rich experience across diverse applications enables us to provide tailored solutions that precisely meet specific customer needs.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., our guiding ethos is 'Customer demand first, product quality and business reputation first.' We focus on nurturing long-term relationships with our clients, placing their satisfaction at the forefront. Our commitment is to foster enduring partnerships based on trust, quality, and unparalleled reliability, ensuring our esteemed customers always feel valued.
Company View: At Wuxi Weldsuccess Automation Equipment Co., Ltd., we are passionately committed to innovation and excellence. We continuously aim to surpass expectations and deliver unmatched value and distinction to our treasured clientele, ensuring every interaction is marked by exceptional quality and service.
Product Certificate: Our certifications stand as a hallmark of our steadfast commitment to quality, safety, and industry compliance. They confirm that our products consistently meet the pinnacle of excellence, ensuring reliability and peace of mind for all users.
Warranty and After sale service: Our comprehensive after-sales service package is meticulously crafted to provide unwavering peace of mind and ongoing support. We strive to ensure that our customers always experience confidence and satisfaction with our offerings.
1. We are proud to offer a comprehensive 12-month guarantee period for the entire machine, ensuring your peace of mind and a seamless, worry-free operational experience.
2. Should any issue arise during this guarantee period due to a fault in the machine, we take complete responsibility to resolve it swiftly and efficiently, providing you with absolute peace of mind.
3. Beyond the guarantee period, we offer free technical advisory support for the entire lifespan of the machine, ensuring it always performs optimally and meets your needs.
4. Our team of expert engineers is available for on-site service when necessary, offering professional and timely assistance to ensure uninterrupted, seamless operation of your equipment.
FAQ:
- Q: Are you a factory or trading company?
A: We are a direct manufacturer seamlessly paired with a trading company, providing a unique blend of production expertise and insightful market acumen.
2) Q: Where is your factory located? How can I visit there?
A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Conveniently, visitors can fly directly to Shanghai airport. The drive from Shanghai to Wuxi takes approximately 2 hours, offering a straightforward and pleasant journey for all visitors..
3) Q: How does your factory do regarding quality control?
A: Quality is of utmost importance to us. Our factory proudly boasts ISO certification, SGS reports, and CE certificates, underscoring our unwavering commitment to excellence and superior standards.
4) Q: Does your company accept CIF price?
A: Absolutely, we provide clearly stated CIF pricing on our quotes, tailored to suit various destination ports and dynamic monthly conditions, ensuring transparency and flexibility in every transaction.
5) Q: I would like to ask you if it's possible to have my logo on the product.
A: We are delighted to offer customized logo services. While there may be an additional service fee for logo modeling unless youcan provide.
6) Q: Can your equipment be customized?
A: Certainly, our professional design team excels at crafting tailored solutions to meet specific customer requirements, ensuring complete satisfaction.
Working at site: Demonstrating our products' robust capabilities and adaptability in real-world environments, ensuring exceptional performance and unwavering reliability.
Machining Equipments: Our cutting-edge machinery guarantees precision, efficiency, and unparalleled quality in every product we manufacture, setting a benchmark in the industry.
Package: Our thoughtfully designed and secure packaging ensures products are safeguarded during transit, preserving their pristine condition from our factory to your doorstep.
Loading Containers For Delivery: Our expertly managed logistics ensure timely deliveries and smooth handling, reflecting our steadfast dedication to customer satisfaction and excellence.
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