Conventional Rotator Design Features:
It is a versatile solution, widely utilized for the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and a multitude of other industries.
Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Our heavy-duty, resilient conventional turning rolls are meticulously designed to withstand the most demanding and relentless workload environments. The powered drive units come equipped with a five-function pendant and variable speed potentiometer, delivering unmatched operator control over the rotating vessel.
Effortlessly adapt to changing workpiece diameters by using reserved bolt holes or screws to adjust the roller group's center distance.
Featuring a robust steel-rubber combination roller, our system boasts an impressive large bearing capacity and strong driving capability. Equipped with an inverter for stepless speed regulation, it offers a vast speed range, high precision, and substantial starting torque.
Welsuccess proudly supplies welding rotators in a comprehensive range of capacities, such as 1 tons to over 1000 tons, catering to various workpiece sizes with utmost precision.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are engineered with all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, providing synchronized rotation. Both drive and idler rolls incorporate lifting holes for easy maneuverability. Control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Furthermore, our ISO 9001:2015 Quality Management System certification ensures all products meet stringent safety standards, establishing them as reliable solutions in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Unmatched Global Expertise
We bring over 20 years of specialized expertise in manufacturing top-notch welding rotators,welding positioners, and welding manipulators, offering unparalleled solutions.
We operate 6 state-of-the-art production lines, serving an extensive range of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the distinguished CE Marking certification, guaranteeing highest quality and reliability. ISO9001 Quality Management System: Ensuring that every facet of our operations aligns with international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring compliance with international standards and superior performance, providing our clients with products they can trust..
Rich case experience, supporting customization: Our wealth of experience in diverse applications allows us to offer tailored solutions that meet specific customer needs with precision.
In our company, the core of our ethos shines brightly with the principle of 'Customer demand first, product quality and business reputation first.' We are steadfast in nurturing long-term customer relationships, placing a premium on customer satisfaction. Our dedication fosters enduring partnerships grounded in trust, quality, and reliability, ensuring our customers always come first.
Company View: We hold an unwavering commitment to innovation and excellence, consistently pushing boundaries to surpass expectations. Our mission is to provide unmatched value to our esteemed clients, setting a new standard for excellence with each endeavor.
Product Certificate: This prestigious recognition stands as a testament to our steadfast dedication to quality, safety, and strict adherence to industry standards. We ensure our products meet the highest benchmarks of excellence, reflecting our pursuit of perfection.
Warranty and After sale service: Our comprehensive package is meticulously designed to offer peace of mind and continuous support. Our customers can rest assured, knowing they are supported, confident, and thoroughly satisfied.
1. We confidently offer a 12-month guarantee period for the entire machine, assuring complete satisfaction and a carefree operational experience.
2. Should any issue arise due to a machine defect during this period, we take full responsibility and commit to resolving it entirely, providing absolute peace of mind.
3. Beyond the guarantee period, we extend complimentary technical advisory support for the machine's entire lifespan, ensuring optimal performance at all times.
4. Our specialized engineers are readily available for on-site service when necessary, offering professional assistance whenever required to ensure seamless operation.
FAQ:
- Q: Are you a factory or trading company?
A: We are a direct manufacturer complemented by a trading company, offering a unique fusion of production expertise and market insight.
2) Q: Where is your factory located? How can I visit there?
A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Visitors can fly directly to Shanghai airport. The journey by car from Shanghai to Wuxi takes about 2 hours, ensuring an effortless and straightforward visit..
3) Q: How does your factory do regarding quality control?
A: Quality is of utmost importance to us. Our factory proudly holds ISO approval, SGS report, and CE certificate, underscoring our unwavering dedication to excellence and quality assurance.
4) Q: Does your company accept CIF price?
A: Yes, we clearly state the CIF price on our quotes, customized to different destination ports and fluctuating monthly conditions, ensuring transparency and flexibility.
5) Q: I would like to ask you if it's possible to have my logo on the product.
A: We fully support customized logo services and there may be an additional service fee for logo modeling unless youcan provide.
6) Q: Can your equipment be customized?
A: Absolutely, our proficient design team excels in tailoring solutions to meet specific customer requirements, ensuring complete satisfaction.
Working at site: Showcasing our products' robust capabilities and adaptability in real-world environments, delivering unparalleled performance and reliability.
Machining Equipments: Our state-of-the-art machinery promises precision, efficiency, and superior quality in every product we manufacture, setting a new benchmark for excellence.
Package: Our secure and meticulously crafted packaging ensures safe transit and delivery, safeguarding the product's integrity from our factory to your doorstep.
Loading Containers For Delivery: Our expertly organized logistics guarantee timely delivery and smooth handling, reflecting our unwavering commitment to customer satisfaction.
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