Conventional Rotator Design Features:
It is a highly adaptable and versatile solution, extensively utilized for the welding, seamless installation, and exquisite polishing of cylinders across diverse sectors such as oil and gas, platform supports, robust storage tanks, expansive tankers,pressure vessels,wind power projects, critical pipelines, boilers, shipyards, steel structures, nuclear power, and a multitude of other demanding industries.
Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly enhancing both production quality and operational efficiency. Our heavy-duty, resilient conventional turning rolls are meticulously engineered to endure the most demanding and relentless workload environments, ensuring peak performance. The powered drive units are equipped with a sophisticated five-function pendant and a versatile variable speed potentiometer, delivering unmatched operator control over the rotating vessel.
Effortlessly adapt to changing workpiece diameters using reserved bolt holes or screws to precisely adjust the roller group's center distance, ensuring optimal fit and functionality.
Featuring a robust steel-rubber combination roller, our system boasts an impressive large bearing capacity and robust driving capability. Equipped with an advanced inverter for stepless speed regulation, it offers a vast speed range, unparalleled precision, and substantial starting torque.
Wuxi Weldsuccess proudly supplies premier welding rotators in a comprehensive range of capacities, such as 1 tons to over 1000 tons, catering to various workpiece sizes with exceptional precision and reliability.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are masterfully engineered with all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters around a consistent center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and extended maintenance intervals, providing peace of mind. Drive and idler wheel shafts are housed in deep groove roller bearings, delivering synchronized rotation. Both drive and idler rolls incorporate lifting holes for effortless maneuverability. Control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control systems with complete CE certification. Furthermore, our ISO 9001:2015 Quality Management System certification ensures all products meet rigorous safety standards, establishing them as reliable solutions in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Unmatched Global Expertise
We bring over 20 years of specialized expertise in manufacturing top-notch welding rotators,welding positioners, and welding manipulators, offering unparalleled solutions tailored to your needs.
We operate 6 state-of-the-art production lines, delivering unparalleled service to a vast array of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the prestigious CE Marking certification, ensuring the highest quality and reliability. ISO9001 Quality Management System: This ensures that every facet of our operations is in perfect alignment with international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring compliance with international standards and superior performance, thereby providing our clients with products they can trust implicitly..
Rich case experience, supporting extensive customization: Our wealth of experience in diverse applications allows us to offer tailored solutions that meet specific customer needs with precision and expertise.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., our ethos is all about putting 'Customer demand first, product quality and business reputation first.' We are dedicated to cultivating long-term customer relationships. Customer satisfaction is at the heart of our mission, as we build enduring partnerships based on trust, quality, and reliability.
Company View: At Wuxi Weldsuccess, we are passionately committed to innovation and excellence. Our relentless pursuit is to not just meet but exceed expectations, delivering unparalleled value and satisfaction to our esteemed clients at every step.
Product Certificate: Our certifications are a true testament to our steadfast commitment to quality, safety, and strict adherence to industry standards. This ensures that every product meets the highest benchmarks of excellence.
Warranty and After Sale Service: Our comprehensive after-sale service package is crafted to provide our customers with peace of mind and continuous support. We ensure that our customers are always confident and completely satisfied with their purchase.
1. We proudly offer a robust 12-month guarantee period for the entire machine, providing complete satisfaction and a worry-free operation experience, reflecting our confidence in our product's quality.
2. In the unlikely event of any issue arising during this warranty period due to a machine flaw, we are committed to taking full responsibility and resolving it entirely, ensuring our customers' complete peace of mind.
3. Even beyond the guarantee period, we extend our free technical advisory support for the machine's entire lifespan. This ensures that our products maintain optimal performance for years to come.
4. Our team of expert engineers is always ready to provide on-site service when required, offering professional assistance to ensure seamless operation and maximize uptime.
FAQ:
- Q: Are you a factory or trading company?
A: We are a distinguished direct manufacturer complemented by a trading company, blending production expertise with deep market insight to offer unmatched solutions.
2) Q: Where is your factory located? How can I visit there?
A: Our factory is strategically positioned in Wuxi city,Jiangsu Province, China. Visitors can conveniently fly directly to Shanghai airport. The scenic journey by car from Shanghai to Wuxi takes about 2 hours, ensuring a straightforward and delightful visit..
3) Q: How does your factory do regarding quality control?
A: Quality is our top priority. Our factory proudly holds ISO approval, SGS report, and CE certificate, underscoring our unwavering commitment to maintaining the highest standards of excellence.
4) Q: Does your company accept CIF price?
A: Yes, we transparently present the CIF price on our quotes, tailored to different destination ports and varying monthly conditions, ensuring maximum flexibility and transparency.
5) Q: I would like to ask you if it's possible to have my logo on the product.
A: We fully embrace customized logo services. Please note, there may be an additional service fee for logo modeling unless youcan provide.
6) Q: Can your equipment be customized?
A: Absolutely! Our professional design team excels at crafting tailored solutions to meet specific customer requirements, ensuring complete and total satisfaction.
Working at Site: Our products exhibit robust capabilities and adaptability in real-world environments, guaranteeing unparalleled performance and reliability.
Machining Equipments: Our state-of-the-art machinery is the backbone of our precision, efficiency, and superior quality in every product we manufacture.
Package: Our secure and meticulously thought-out packaging ensures the product's integrity during transit, guaranteeing safe delivery from our factory to your doorstep.
Loading Containers For Delivery: Our expertly organized logistics ensure timely delivery and smooth handling, embodying our unwavering commitment to customer satisfaction.
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