Premium Welding Roller for Tanks, Vessel Diameter 500-8000mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-150
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 150Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features:

It is a versatile solution, widely utilized for the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and a multitude of other industries.

Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Our heavy-duty, resilient conventional turning rolls are meticulously designed to withstand the most demanding and relentless workload environments. The powered drive units come equipped with a five-function pendant and variable speed potentiometer, delivering unmatched operator control over the rotating vessel.
Effortlessly adapt to changing workpiece diameters by using reserved bolt holes or screws to adjust the roller group's center distance.
Featuring a robust steel-rubber combination roller, our system boasts an impressive large bearing capacity and strong driving capability. Equipped with an inverter for stepless speed regulation, it offers a vast speed range, high precision, and substantial starting torque.

Welsuccess proudly supplies welding rotators in a comprehensive range of capacities, such as 1 tons to over 1000 tons, catering to various workpiece sizes with utmost precision.




Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, providing synchronized rotation. Both drive and idler rolls incorporate lifting holes for easy maneuverability. Control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Furthermore, our ISO 9001:2015 Quality Management System certification ensures all products meet stringent safety standards, establishing them as reliable solutions in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Unmatched Global Expertise

We bring over 20 years of specialized expertise in manufacturing top-notch welding rotators,welding positioners, and welding manipulators, offering unparalleled solutions.
We operate 6 state-of-the-art production lines, serving an extensive range of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the distinguished CE Marking certification, guaranteeing highest quality and reliability. ISO9001 Quality Management System: Ensuring that every facet of our operations aligns with international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring compliance with international standards and superior performance, providing our clients with products they can trust..
Rich case experience, supporting customization: Our wealth of experience in diverse applications allows us to offer tailored solutions that meet specific customer needs with precision.
Our company ethos centers on the principle of 'Customer demand first, product quality and business reputation first.' Emphasizing long-term customer relationships, we prioritize customer satisfaction, fostering enduring partnerships rooted in trust, quality, and reliability.

Company View: We are deeply committed to innovation and excellence, constantly striving to exceed expectations and deliver unmatched value to our esteemed clients.




Product Certificate: This is a testament to our unwavering dedication to quality, safety, and adherence to industry standards, ensuring our products meet the highest benchmarks of excellence.

Warranty and After sale service: We offer a comprehensive package designed to provide peace of mind and continuous support, ensuring our customers are always confident and satisfied.

1. We proudly offer a 12-month guarantee period for the entire machine, ensuring complete satisfaction and a worry-free operation experience.
2. Should any issue arise during this period due to a machine flaw, we take full responsibility and will resolve it entirely, providing complete peace of mind.
3. Beyond the guarantee period, we extend free technical advisory support for the machine's entire lifespan, ensuring optimal performance at all times.
4. Our expert engineers are available for on-site service when necessary, providing professional assistance whenever required to ensure seamless operation.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer paired with a trading company, offering a unique blend of production expertise and market insight.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Visitors can fly directly to Shanghai airport. The journey by car from Shanghai to Wuxi takes about 2 hours, ensuring a convenient and straightforward visit..
   
   3) Q: How does your factory do regarding quality control?
   A: Quality is paramount to us. Our factory is proud to hold ISO approval, SGS report, and CE certificate, highlighting our unwavering dedication to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we clearly state the CIF price on our quotes, tailored to different destination ports and varying monthly conditions, ensuring transparency and flexibility.
   
   5) Q: I would like to ask you if it's possible to have my logo on the product.
   A: We wholeheartedly support customized logo services. There may be an additional service fee for logo modeling unless youcan provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our professional design team excels at tailoring solutions to meet specific customer requirements, ensuring complete satisfaction.


Working at site: Showcasing our products' robust capabilities and adaptability in real-world environments, ensuring unparalleled performance and reliability.

Machining Equipments: Our state-of-the-art machinery guarantees precision, efficiency, and superior quality in every product we manufacture.



Package: Our secure and carefully thought-out packaging ensures safe transit and delivery, maintaining the product's integrity from our factory to your doorstep.


Loading Containers For Delivery: Our expertly organized logistics ensure timely delivery and smooth handling, reflecting our unwavering commitment to customer satisfaction.