High-Performance Tank Pressure Vessel Welding Turning Roller with PU Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, an epitome of engineering excellence, is powered by a robust motor and reducer that together ensure flawless pipe rotation. This feature not only facilitates the effortless movement of pipes along rails but also enhances the overall efficiency and precision in operations.
-- The Idler unit serves as a stalwart support system, synergizing perfectly with the drive unit to uphold the stability of pipelines. Its design ensures that the entire system functions smoothly and reliably during critical operations.
-- The rollers boast an innovative adjustable design, crafted to accommodate a diverse range of pipe or tank diameters. This flexibility ensures a tailored fit, optimal alignment, and precise handling across various applications.
-- With cutting-edge variable speed controls, operators are empowered to meticulously adjust the rotation speed, tailoring it to achieve superior welding conditions. This adaptability leads to enhanced quality and precision in every weld.
-- Safety is paramount; thus, the system incorporates premium safety mechanisms, including comprehensive overload protection and strategically placed emergency stop buttons, ensuring that operator safety is never compromised.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers,shipyards, steel structures,, nuclear power, and numerous other industries.

Our turning rolls are ingeniously engineered to streamline the rotation of cylindrical containers during welding and fabrication processes. This innovation significantly boosts production efficiency while ensuring unmatched quality. These robust conventional turning rolls are crafted to withstand the most challenging workloads. The powered drive units are controlled through a comprehensive five-function pendant equipped with a variable speed potentiometer, providing operators with unparalleled precision and control over the rotating vessel.
Easily modify the center distance of the roller group using strategically positioned bolt holes or screws. This adaptability ensures seamless accommodation of varying workpiece diameters.
The rollers, a harmonious blend of steel and rubber, exhibit remarkable bearing capacity and exceptional driving capability. The unit features inverter-based stepless speed regulation, offering an extensive speed range, unmatched precision, and impressive starting torque.

Weldsuccess proudly supplies an extensive range of welding rotators in a spectrum of capacities (e.g., 1 tons to exceeding 1000 tons) adeptly meeting diverse workpiece size requirements.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are meticulously constructed with an all-fabricated-steel base, featuring customizable wheel carriages designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, complements dual reduction worm and wheel gearboxes, ensuring durability and extended service intervals. Drive and idler wheel shafts utilize deep groove type roller bearings for synchronized rotation. Both drive and idler rolls come with lifting holes for effortless maneuverability. Control boxes, housed in IP55 rated enclosures, feature variable frequency AC control systems, fully CE certified. Certified by ISO 9001:2015 Quality Management System, our products assure safe working loads in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise

We proudly boast over 20 years of distinguished expertise in the domain of welding rotators,welding positioners, and welding manipulators.
We expertly manage six state-of-the-art production lines catering to clients across Europe, the U.S., the Middle East, and around the globe.
All our products are proudly recognized with CE Marking and ISO9001 Quality Management System, ensuring unwavering adherence to international standards, thus guaranteeing exceptional and superior performance..
Our extensive experience empowers us to provide bespoke customization solutions, precisely tailored to your needs.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing enduring relationships with our valued customers.

Company Vision




Product Certification


Warranty and After-Sale Service

1. We offer a comprehensive 12-month warranty period covering the entire machine's quality, ensuring peace of mind for our clients.
2. Within this period, should any issues arise due to inherent machine flaws, we pledge to take full responsibility and address them promptly.
3. Beyond the warranty period, we provide ongoing technical advisory support free of charge throughout the machine's lifespan.
4. For vital necessities, we also offer engineer services directly at user premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer as well as a trading company, providing a seamless blend of production and commerce.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, tailored to various destination ports and fluctuating monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. However, there is an additional service fee for logo modeling unless you provide the design...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team can customize equipment to perfectly meet customer specifications.


On-Site Operations

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