Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
It is an exceptionally versatile solution, extensively utilized for seamless welding, efficient installation, and flawless polishing of cylinders across a myriad of sectors including oil and gas exploration, robust platform supports, expansive storage tanks, sophisticated tankers,pressure vessels,wind power generation, intricate pipeline systems, boiler, shipbuilding, steel structure fabrication, nuclear power, and countless other industries.
Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, dramatically elevating production quality and efficiency. These heavy-duty, resilient conventional turning rolls are crafted with precision to endure the most demanding workloads. The powered drive units are complemented with a five-function pendant and variable speed potentiometer, granting unparalleled operator control over the rotating vessel.
Effortlessly adapt to varying workpiece diameters utilizing reserved bolt holes or screws to finely adjust the roller group's center distance.
Showcasing a robust steel-rubber combination roller, our system exemplifies an impressive large bearing capacity and robust driving capability. It is equipped with an inverter for stepless speed regulation, offering an extensive speed range, high precision, and substantial starting torque.
Welsuccess proudly offers welding rotators in a vast array of capacities, such as 1 tons to exceeding 1000 tons, catering to diverse workpiece sizes with impeccable precision.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are engineered with a robust all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures superior durability and prolonged maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, providing synchronized rotation. Both drive and idler rolls incorporate lifting holes for effortless maneuverability. Control boxes are fortified with IP55 rated enclosures, utilizing variable frequency AC control systems with complete CE certification. Moreover, our ISO 9001:2015 Quality Management System certification ensures all products meet rigorous safety standards, establishing them as trusted solutions in the weld automation industry.
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