Conventional Rotator Design Features:
It is a versatile solution, widely utilized for the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and a multitude of other industries.
Turning rolls are a game-changer for rotating cylindrical containers during welding and fabrication. They substantially elevate production quality and boost efficiency. Our heavy-duty, durable conventional turning rolls are crafted to withstand even the most rigorous and unforgiving workloads. The powered drive units are equipped with a five-function pendant and a variable speed potentiometer, granting unparalleled control to the operator over the rotating vessel's dynamics.
Effortlessly adapt to fluctuating workpiece diameters by adjusting the roller group's center distance using reserved bolt holes or screws.
Featuring an enduring steel-rubber combination roller, our system boasts a remarkable large bearing capacity and robust driving prowess. With an inverter for stepless speed regulation, it presents a broad speed range, exceptional precision, and significant starting torque.
Welsuccess proudly supplies welding rotators in an extensive array of capacities, such as 1 ton to over 1000 tons, expertly accommodating a diverse array of workpiece sizes with remarkable precision.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are crafted with an all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters while maintaining a constant center-line. Equipped with an inverter-controlled variable frequency AC motor complemented by fan cooling, this system guarantees enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are encapsulated in deep groove roller bearings, delivering synchronized rotation. Both drive and idler rolls feature lifting holes for effortless maneuverability. Control boxes are housed within IP55 rated enclosures, leveraging variable frequency AC control systems with complete CE certification. Our ISO 9001:2015 Quality Management System certification reinforces our commitment to rigorous safety standards, establishing our products as trusted solutions in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Unmatched Global Expertise
We bring over 20 years of specialized expertise in crafting high-quality welding rotators,welding positioners, and welding manipulators, delivering unrivaled solutions.
We operate 6 cutting-edge production lines, serving a wide spectrum of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the prestigious CE Marking certification, assuring the highest level of quality and reliability. ISO9001 Quality Management System: Ensuring that every aspect of our operations meets international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring alignment with international standards and exceptional performance, providing our clients with products they can trust..
Rich case experience, supporting customization: Our extensive experience in various applications empowers us to offer tailored solutions that precisely meet specific customer needs.
The company ethos firmly centers around 'Customer demand first, product quality and business reputation first.' At Wuxi Weldsuccess Automation Equipment Co., Ltd., nurturing long-term customer relationships is paramount. We are dedicated to prioritizing customer satisfaction while cultivating enduring partnerships founded on trust, superior quality, and unwavering reliability.
Company View: Embodying a profound commitment to innovation and excellence, Wuxi Weldsuccess strives to consistently surpass expectations and deliver extraordinary value to our clients. We are driven by a dedication to pushing boundaries and setting new standards in the industry.
Product Certificate: A testament to our unwavering commitment to quality, safety, and adherence to industry standards, ensuring that our products consistently meet the highest benchmarks of excellence. Our certifications guarantee reliability and performance.
Warranty and After sale service: At Wuxi Weldsuccess, we offer a comprehensive after-sales package crafted to provide our customers with peace of mind and continuous support, ensuring a seamless experience long after purchase.
1. Our products come with a 12-month guarantee period covering the entire machine's quality, offering complete satisfaction and a worry-free ownership experience.
2. During the guarantee period, any issues unequivocally attributed to a machine flaw will be swiftly and fully addressed by us, as we assume full responsibility for your satisfaction.
3. Even beyond the guarantee period, we provide free technical advisory support throughout the machine's lifespan, ensuring it consistently delivers optimal performance.
4. When necessary, we provide engineer service on-site, offering expert assistance and ensuring your equipment functions flawlessly whenever required.
FAQ:
- Q: Are you a factory or trading company?
A: We proudly operate as a direct manufacturer coupled with a trading company, offering an exceptional blend of production expertise and market insights.
2) Q: Where is your factory located? How can I visit there?
A: Our factory is strategically situated in Wuxi city,Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport directly. The journey from Shanghai to Wuxi takes about 2 hours by car, ensuring a smooth and accessible visit..
3) Q: How does your factory do regarding quality control?
A: Ensuring quality is our utmost priority. Our factory is proud to hold ISO approval, SGS report, and CE certificate, each underscoring our steadfast commitment to excellence and quality assurance.
4) Q: Does your company accept CIF price?
A: Certainly. We provide CIF pricing clearly stated on our quotes, tailored to specific destination ports and adapting to varying monthly conditions, ensuring transparency and convenience.
5) Q: I would like to ask you if it's possible to have my logo on the product.
A: We absolutely support a customized logo service. However, there may be an additional service fee for logo modeling unless you are able toprovideus with the design.
6) Q: Can your equipment be customized?
A: Absolutely, our expert design team is proficient in crafting customized solutions to meet the unique requirements of our customers, ensuring every need is addressed.
Working at site: Our products showcase robust capabilities and unmatched adaptability in real-world settings, delivering exceptional performance and reliability.
Machining Equipments: Our state-of-the-art machinery guarantees precision, efficiency, and superior quality in every product manufactured, embodying our commitment to excellence.
Package: Thoughtfully designed packaging ensures our products remain secure and intact during transit, maintaining their integrity from our factory to your doorstep.
Loading Containers For Delivery: Our expertly managed logistics guarantee on-time delivery and seamless handling, reflecting our unwavering commitment to customer satisfaction and reliability.
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