High Performance Welding Roller for Tank Welding, Voltage Options Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-150
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 150Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features:

It is a versatile solution, widely utilized for the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and a multitude of other industries.

Turning rolls transform the rotation of cylindrical containers during welding and fabrication, substantially boosting production quality and efficiency. Our heavy-duty, rugged conventional turning rolls are meticulously engineered to endure the most demanding workloads. The powered drive units feature a five-function pendant and a variable speed potentiometer, offering unrivaled operator control over the rotating vessel.
Effortlessly adapt to changing workpiece diameters with reserved bolt holes or screws to adjust the roller group's center distance.
Equipped with a robust steel-rubber combination roller, our system showcases a remarkable large bearing capacity and robust driving capability. With an inverter for stepless speed regulation, it provides an expansive speed range, high precision, and impressive starting torque.

Weldsuccess proudly supplies welding rotators in an extensive range of capacities, such as 1 tons to over 1000 tons, catering to various workpiece sizes with utmost precision.




Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with an all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, providing synchronized rotation. Both drive and idler rolls incorporate lifting holes for convenient maneuverability. Control boxes come with IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Additionally, our ISO 9001:2015 Quality Management System certification guarantees all products meet stringent safety standards, establishing them as dependable solutions in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Unmatched Global Expertise

We bring over 20 years of specialized expertise in manufacturing top-tier welding rotators,welding positioners, and welding manipulators, offering unparalleled solutions.
We operate 6 state-of-the-art production lines, serving an extensive range of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the distinguished CE Marking certification, guaranteeing top quality and reliability. ISO9001 Quality Management System: Ensuring that every facet of our operations aligns with international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring compliance with international standards and superior performance, providing our clients with products they can trust..
Rich case experience, supporting customization: Our extensive experience in diverse applications enables us to offer bespoke solutions that meet specific customer requirements with precision.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we embrace the philosophy: 'Customer demand first, product quality and business reputation first.' Our unwavering dedication to cultivating long-term relationships is underscored by a relentless pursuit of customer satisfaction, as we build enduring partnerships founded on trust, superior quality, and steadfast reliability.

Company View: We are passionately committed to a deep-rooted ethos of innovation and excellence, continually aspiring to surpass expectations and deliver unparalleled value to our esteemed clients.




Product Certificate: A testament to our unwavering commitment to quality, safety, and compliance with stringent industry standards, our certifications ensure that our products consistently meet and exceed the highest benchmarks.

Warranty and After sale service: Our comprehensive service package is meticulously designed to provide you with absolute peace of mind and continuous, reliable support.

1. We offer a 12-month guarantee on the complete machine quality, promising full satisfaction and unobstructed operation.
2. Within this guarantee period, we are committed to addressing and resolving any issues arising from inherent machine flaws, taking full responsibility.
3. Post-guarantee, we extend free lifetime technical advisory support to ensure your machine's optimal performance at all times.
4. When necessary, we provide engineer service directly at the user premises, offering expert assistance tailored to your needs.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are an integrated manufacturer and trading company, offering a harmonious blend of production expertise and market insight.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is situated in Wuxi city,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport. The scenic drive from Shanghai to Wuxi is approximately 2 hours, ensuring an easy and enjoyable visit..
   
   3) Q: How does your factory do regarding quality control?
   A: Quality control is paramount. Our factory is proudly ISO certified and holds SGS and CE certifications, reflecting our unwavering dedication to superior quality and excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely. We provide CIF pricing clearly on our quotes, customized to reflect different destination ports and fluctuating monthly market conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We gladly offer customized logo services, though there may be a nominal fee for logo modeling unless youcan supply.
   
   6) Q: Can your equipment be customized?

A: Certainly, our specialized design team excels at tailoring solutions to meet your precise requirements.


Working at site: Our products showcase robust capabilities and adaptability in real-world settings, delivering unparalleled performance.

Machining Equipments: Cutting-edge machinery ensures every product is crafted with precision, efficiency, and superior quality.



Package: Our secure and meticulously planned packaging guarantees safe transit, preserving product integrity from our factory to your doorstep.


Loading Containers For Delivery: Our expert logistics team guarantees timely delivery and smooth handling, reflecting our unwavering commitment to your satisfaction.