Heavy-Duty Welding Roller for Tank Welding, PU Coated Steel Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-150
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 150Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features:

It is a highly versatile solution, extensively utilized for superior welding, installation, and polishing of cylinders across a multitude of sectors including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, among many other industries.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly boosting production quality and efficiency. These heavy-duty, resilient conventional turning rolls are crafted with precision to withstand the most demanding and relentless workloads. The powered drive units are equipped with a sophisticated five-function pendant and a variable speed potentiometer, ensuring unparalleled operator control over the rotating vessel.
Easily adapt to changing workpiece diameters by utilizing reserved bolt holes or screws to adjust the roller group's center distance effortlessly.
Featuring a robust steel-rubber roller combination, our system boasts an exceptional large bearing capacity and formidable driving capability. Equipped with an inverter for seamless, stepless speed regulation, it offers an expansive speed range, high precision, and substantial starting torque.

Welsuccess proudly offers welding rotators in a wide array of capacities, such as 1 tons to over 1000 tons, catering to various workpiece sizes with precision and accuracy.




Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are expertly engineered with an all-fabricated-steel base construction and adjustable wheel carriages, accommodating vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Both drive and idler rolls include lifting holes for effortless maneuverability. Control boxes are equipped with IP55 rated enclosures and utilize variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification ensures all products meet stringent safety standards, establishing them as reliable and trusted solutions in the weld automation industry.

Workshop

Premier Professional Welding Rotators Manufacturer with Unmatched Global Expertise

With over 20 years of specialized expertise in manufacturing top-quality welding rotators,welding positioners, and welding manipulators, we offer unparalleled solutions tailored to your needs.
We operate 6 state-of-the-art production lines, providing a wide range of clients across Europe, the U.S., the Middle East, and beyond with our distinguished products.
Our product line proudly carries the esteemed CE Marking certification, ensuring the highest quality and reliability. ISO9001 Quality Management System: Ensuring that every aspect of our operations aligns with international standards, guaranteeing exceptional performance and unwavering reliability in our offerings., ensuring compliance with international standards and top-notch performance, providing our clients with products they can rely on with confidence..
Rich case experience, supporting customization: Our extensive experience in diverse applications allows us to offer customized solutions that precisely meet specific customer needs with accuracy and excellence.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., our guiding principle is 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term customer relationships, placing immense importance on customer satisfaction. Our approach is to foster enduring partnerships built on trust, unparalleled quality, and unwavering reliability.

Company View: We are deeply committed to the pursuit of innovation and excellence. Our goal is to consistently exceed expectations, delivering unparalleled value and outstanding results to our esteemed clients.




Product Certificate: Our certificates stand as proof of our dedication to quality, safety, and adherence to stringent industry standards. We ensure our products meet and often exceed the highest industry benchmarks, showcasing our commitment to excellence.

Warranty and After sale service: We offer a comprehensive package designed to deliver peace of mind and continuous support, ensuring our customers are always cared for.

1. We proudly offer a 12-month guarantee period for the entire machine quality, ensuring complete satisfaction and worry-free operation for our clients.
2. During this guarantee period, any issue identified as a machine flaw will be fully resolved by us, as we take complete responsibility for our products.
3. Beyond the guarantee period, we provide complimentary technical advisory support throughout the machine's lifespan, ensuring optimal performance at all times.
4. Our skilled engineers are available to provide service on user premises when necessary, ensuring expert assistance is always within reach.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer with integrated trading capabilities, offering a unique synergy of production expertise and market insight.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is conveniently located in Wuxi city,Jiangsu Province, China. Visitors can fly to Shanghai airport directly, followed by a scenic 2-hour car journey to Wuxi, making visits both easy and enjoyable..
   
   3) Q: How does your factory do regarding quality control?
   A: Quality is our utmost priority. Our factory is proud to hold ISO approval, SGS report, and CE certificate, testifying to our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Absolutely. We clearly state CIF prices in our quotes, tailored to various destination ports and adapting to different monthly conditions.
   
   5) Q: I would like to ask you if it's possible to have my logo on the product.
   A: We fully support customized logo services. Please note, there may be an additional fee for logo modeling unless youcan provide.
   
   6) Q: Can your equipment be customized?

A: Yes, our expert design team excels at creating bespoke solutions tailored to specific customer requirements.


Working at site: Our products demonstrate robust capabilities and adaptability in real-world settings, ensuring unparalleled performance every time.

Machining Equipments: We utilize state-of-the-art machinery to guarantee precision, efficiency, and superior quality in every product we craft.



Package: Our secure and thoughtful packaging ensures safe transit and delivery, preserving product integrity from our factory to your doorstep.


Loading Containers For Delivery: Our expertly organized logistics ensure on-time delivery and smooth handling, reflecting our steadfast commitment to customer satisfaction.