Versatile Welding Roller for Tanks, 500-8000mm Diameter Capacity

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-150
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 150Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features:

It is a versatile and highly efficient solution, widely utilized for the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and a multitude of other industries.

Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, elevating production quality and efficiency to unmatched levels. Our heavy-duty, resilient conventional turning rolls are meticulously crafted to endure the most demanding and relentless workload environments. Equipped with a five-function pendant and variable speed potentiometer, our powered drive units offer operators unrivaled control over the rotating vessel.
Effortlessly adapt to changing workpiece diameters by adjusting the roller group's center distance using reserved bolt holes or screws.
With a robust steel-rubber combination roller, our system showcases an impressive large bearing capacity and strong driving capability. Featuring an inverter for stepless speed regulation, it offers an extensive speed range, high precision, and significant starting torque.

Wuxi Weldsuccess proudly supplies welding rotators in a comprehensive range of capacities, including 1 ton to over 1000 tons, flawlessly catering to various workpiece sizes with utmost precision.




Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with premium all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system guarantees enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, ensuring synchronized rotation. Both drive and idler rolls incorporate lifting holes for effortless maneuverability. Control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Furthermore, our ISO 9001:2015 Quality Management System certification ensures all products meet stringent safety standards, establishing them as reliable solutions in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Unmatched Global Expertise

We bring over 20 years of specialized expertise in manufacturing top-notch welding rotators,welding positioners, and welding manipulators, offering unparalleled solutions.
We operate 6 state-of-the-art production lines, serving an extensive range of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the distinguished CE Marking certification, ensuring the highest quality and reliability. ISO9001 Quality Management System: Ensuring that every facet of our operations aligns with international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring compliance with international standards and superior performance, providing our clients with products they can trust..
Rich case experience, supporting customization: Our wealth of experience in diverse applications allows us to offer tailored solutions that meet specific customer needs with precision.
Driven by our philosophy, 'Customer demand first, product quality and business reputation first,' we place paramount importance on nurturing long-term customer relationships. We are dedicated to ensuring customer satisfaction by fostering enduring partnerships built on trust, exceptional quality, and unwavering reliability.

Company View: We are passionately committed to innovation and excellence, always striving to surpass expectations and deliver unparalleled value to our clients. Our relentless pursuit of perfection ensures that we remain at the forefront of our industry.




Product Certificate: Our certificates stand as a testament to our unwavering commitment to quality, safety, and adherence to industry standards, guaranteeing that our products consistently meet the most rigorous benchmarks.

Warranty and After-sale service: Our comprehensive package is meticulously crafted to provide peace of mind and ongoing support, ensuring that our customers are continuously supported throughout their journey with us.

1. We proudly offer a 12-month guarantee period for the entire machine, ensuring our customers experience complete satisfaction and worry-free operation during this period.
2. Within this timeframe, should any issues arise due to a machine flaw, we commit to fully resolving them, taking complete responsibility for ensuring your satisfaction.
3. Even after the guarantee period, we provide free technical advisory support for the machine's entire lifespan, ensuring it consistently delivers optimal performance.
4. We also offer on-site engineer services when necessary, providing expert assistance and ensuring your needs are met promptly and efficiently.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are an esteemed direct manufacturer seamlessly integrated with a trading company, offering a unique synergy of production expertise and market acumen.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport. The drive to Wuxi takes approximately 2 hours, ensuring a seamless and convenient visit..
   
   3) Q: How does your factory do regarding quality control?
   A: Quality is our utmost priority. Our factory is proudly ISO approved and holds both SGS and CE certificates, underscoring our commitment to excellence and rigorous quality control.
   
   4) Q: Does your company accept CIF price?
   A: Absolutely. We will provide a clearly detailed CIF price on the quote, tailored to different destination ports and reflecting varying monthly conditions.
   
   5) Q: I would like to ask you if it's possible to have my logo on the product.
   A: We proudly offer a customized logo service, although there may be a nominal fee for logo modeling unless youcan provide.
   
   6) Q: Can your equipment be customized?

A: Yes, indeed! Our expert design team specializes in crafting tailor-made solutions to perfectly meet your specific requirements.


Working at site: Our products are engineered to demonstrate robust capabilities and unparalleled adaptability in real-world scenarios, assuring exceptional performance.

Machining Equipments: We utilize state-of-the-art machinery to ensure precision, efficiency, and superior quality, achieving excellence in every product we manufacture.



Package: Our packaging solutions are designed to securely and thoughtfully protect products during transit, ensuring they arrive in pristine condition from our factory to your doorstep.


Loading Containers For Delivery: Our expertly organized logistics ensure timely delivery and smooth handling, reflecting our steadfast commitment to customer satisfaction.