CE Certified Heavy Duty Rotator - 100 Tons for Vessel Diameters 500-8000mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, a powerhouse of engineering, is equipped with a motor and reducer to facilitate seamless pipe rotation and effortlessly transports the pipe along the rails.
-- The Idler unit works in unison with the drive unit, providing unwavering support to the pipe.
-- The rollers' distance is ingeniously adjustable, accommodating a myriad of pipe or tank diameters.
-- Outfitted with variable speed controls, this innovation allows operators to finely tune the rotation speed, ensuring peak performance during welding operations.
-- Fortified with essential safety mechanisms, including overload protection and emergency stop buttons, providing peace of mind during operation.

Conventional Rotator Design Features:

It is extensively utilized for welding, installation, and polishing of cylindrical structures in industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, shipyards, steel structures, nuclear power, and many other sectors.

Turning rolls offer unmatched ease in rotating cylindrical containers during welding and fabrication, boosting production quality and efficiency. Our robust, enduring conventional turning rolls are crafted to withstand the most demanding, high-load environments. The powered drive units are managed via a versatile five-function pendant with a variable speed potentiometer, empowering operators with comprehensive control over the rotating vessel.
Adjust the roller group's center distance with reserved bolt holes or screws to accommodate varying workpiece diameters.
Our steel-rubber combination rollers are engineered for substantial bearing capacity and formidable driving power. They feature an inverter-based stepless speed regulation, offering a broad speed range, high precision, and significant starting torque.

Welsuccess offers welding rotators in a spectrum of capacities, ranging from 1 ton to over 1000 tons, each tailored to accommodate diverse workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast a meticulously fabricated steel base construction, with adjustable wheel carriages to suit vessels of various diameters along a consistent center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling. Two reduction worm and wheel gearboxes enhance durability and prolong overhaul intervals. Drive and idler wheel shafts are encased in deep groove roller bearings for synchronized rotation. Both the drive and idler rolls feature lifting holes on the frames for effortless maneuverability. Control boxes are IP55 rated, utilizing variable frequency AC control electrical systems, fully CE certified. Additionally, our commitment to quality is evidenced by our ISO 9001:2015 Quality Management System certification, guaranteeing our products meet the safe working load standards in the weld automation sector.

WorkShop

Professional Welding Rotators Manufacturer with Unparalleled Global Expertise

We possess over 20 years of extensive expertise in manufacturing welding rotators, welding positioners, and welding manipulators.
We operate 6 cutting-edge production lines and cater to clients across Europe, the U.S., the Middle East, and beyond, ensuring satisfaction on a global scale.
Our certifications include CE Marking and the ISO9001 Quality Management System, underscoring our commitment to excellence and quality., ensuring adherence to the highest international standards while delivering unmatched performance and excellence..
With an abundance of case experience, we proudly offer bespoke customization solutions tailored to your needs.
Our steadfast principle: "Customer demand first, product quality and business reputation first." We are committed to nurturing enduring, trusting relationships with our valued clients.

Company Overview




Certifications and Compliance

Warranty and After-SalesSupport Services

1. We offer a 12-month warranty period for the entire machine's quality, ensuring peace of mind and confidence in your purchase.
2. Should any issue arise during this period due to inherent machine defects, we commit to taking full responsibility without hesitation.
3. Beyond the warranty period, we provide complimentary technical advisory support for the entire lifespan of the machine.
4. For essential needs, we also offer engineer services directly at your premises.

Frequently Asked Questions:

1. Q: Are you a factory or trading company?
   A: We proudly operate as both a direct manufacturer and trading company, ensuring quality and efficiency.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in the vibrant city of Wuxi , withinJiangsu Province, China. Fly directly to Shanghai Airport, and enjoy a scenic 2-hour car journey to Wuxi..
   
   3) Q: How does your factory approach quality control?
   A: Quality is paramount. Our factory has proudly earned ISO approval, SGS report, and CE certification, underscoring our dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We clearly outline CIF pricing in our quotes, adjusted for various destination ports and monthly fluctuations.
   
   5) Q: Is it possible to customize the product with my logo?
   A: Certainly, we offer customized logo services. Additional fees may apply for logo modeling unless you provide the design. could provide.
   
   6) Q: Can your equipment be tailored to specific needs?

A: Yes, our expert design team excels at creating bespoke solutions, customizing equipment to meet your precise specifications.


On-Site Operations

Precision Machining Equipment



Packaging Solutions


Container Loading for Secure Delivery