Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Distinguished Features of Conventional Rotator Design:
It is extensively utilized in the welding, installation, and polishing processes of cylinders across the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures, as well as nuclear power and an array of other industries.
Turning rolls facilitate the seamless rotation of cylindrical containers during welding and fabrication, leading to superior quality and highly efficient production cycles. Our heavy-duty, robustly constructed conventional turning rolls are engineered to withstand the most demanding, wear-intensive, and relentless workload settings. The powered drive units are governed by an intuitive five-function pendant, complete with a variable speed potentiometer, granting operators comprehensive control over the rotating vessel.
Utilize the strategically placed bolt holes or screws to meticulously adjust the center distance of the roller group, adapting effortlessly to changes in workpiece diameter.
Crafted with a steel-rubber roller amalgamation, these rollers boast a high load-bearing capacity and substantial driving power. Equipped with an inverter for stepless speed regulation, they offer a broad speed range, exceptional precision, and substantial starting torque.
Weldsuccess proudly offers a diverse array of welding rotators across various capacities (for instance, as small as 1 ton and extending to over 1000 tons) to accommodate workpieces of all sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
The CR CE rollers are engineered with an all-steel fabricated base and wheel carriages, aptly positioned to fit vessels of varying diameters around a consistent centre-line. Driven by a cutting-edge inverter-controlled variable frequency AC motor with fan cooling, they employ dual reduction worm and wheel gearboxes for heightened durability and prolonged service intervals. Both the drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Conveniently, the drive roll and idler roll feature lifting holes on their frames for effortless maneuverability. The control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Moreover, our company proudly boasts ISO 9001:2015 Quality Management System certification, ensuring all our products establish safe working loads in the weld automation industry.
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