CE Certification - 100 Tons Heavy Duty Rotator for Large Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

In-depth Descriptions of Functions

-- The powerful Drive unit is engineered with a robust motor & reducer, facilitating seamless pipe rotation while adeptly carrying the pipe along the rails.
-- The Idler unit works harmoniously to support the pipe in conjunction with the drive unit, ensuring smooth and balanced operation.
-- Engineered for versatility, the distance between the rollers is fully adjustable to accommodate a variety of pipe or tank diameters.
-- Equipped with advanced variable speed controls, operators can fine-tune the rotation speed, achieving ideal conditions for optimal welding efficiency.
-- Designed with operator safety in mind, it features essential mechanisms such as overload protection and emergency stop buttons.

Defining Conventional Rotator Design Features:

This equipment is distinctly engineered for expansive use in welding, installation, and polishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boiler manufacturing, shipbuilding, steel construction,and nuclear power, among other industries.

Our cutting-edge turning rolls streamline the rotation of cylindrical containers during welding and fabrication, elevating production quality and efficiency. These heavy-duty conventional turning rolls are ingeniously constructed to withstand the rigors of the toughest, most demanding work environments. Featuring a powered drive unit governed by a five-function pendant with a variable speed potentiometer, operators gain precise control over the rotating vessel.
Utilize the reserved bolt hole or screw to seamlessly adjust the center distance of the roller group, allowing for effortless adaptation to varying workpiece diameters.
The steel-rubber combination roller boasts a superior load-bearing capacity and strong driving capability. Equipped with an inverter for stepless speed regulation, it presents a broad speed range, exceptional precision, and substantial starting torque.

Weldsuccess proudly supplies a dynamic range of welding rotators in multiple capacities, ranging from a modest 1 ton to an impressive over 1000 tons, accommodating a wide array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base construction with adaptable wheel carriages that precisely position vessels of varying diameters around a constant center line. With a drive motor that is inverter-controlled and of the variable frequency AC type, coupled with fan cooling, this system employs dual reduction worm and wheel gearboxes for superior durability and prolonged overhaul intervals. The drive and idler wheel shafts are encased in deep-groove roller bearings, ensuring synchronous rotation. Both drive and idler rolls are equipped with lifting holes for effortless maneuverability. Control boxes feature IP55-rated enclosures and deploy variable frequency AC control electrical systems, all with full CE certification. Furthermore, our company proudly holds ISO 9001:2015 Quality Management System certification, ensuring all products maintain safe working loads within the weld automation industry.

Our WorkShop

Leading the Industry as a Professional Welding Rotators Manufacturer with Unmatched Global Expertise

With over 20 years of unparalleled expertise in crafting welding rotators,as well as welding positioners and manipulators, we stand out in the field.
We efficiently operate six state-of-the-art production lines and proudly serve a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking and adhere to the ISO 9001 Quality Management System standards.This product ensures compliance with international standards and promises superior performance, setting the benchmark for excellence..
With a wealth of case experience, we proudly support customization to meet your unique needs.
Our company embraces the philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term customer relationships.

Company View




Product Certificate

Warranty and After Sale Service

1. We provide a comprehensive 12-month guarantee period, ensuring the complete quality of the entire machine.
2. During this period, if any issue arises due to a flaw within the machine itself, we assume full responsibility for rectification.
3. Beyond the guarantee period, we offer free technical advisory support throughout the machine's entire lifespan.
4. For essential needs, we also provide engineer services directly at user premises.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, ensuring the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is conveniently located in Wuxi city,Jiangsu Province, China. You can fly directly to Shanghai airport. It's approximately a 2-hour drive from Shanghai to Wuxi by car.
   
   3) Q: How does your factory handle quality control?
   A: Quality is our top priority. Our factory boasts ISO approval, SGS reports, and CE certification, ensuring superior standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes. We clearly state CIF prices on our quotes, tailored to the destination port and variable by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer premium customized logo services. Please note this may incur additional fees for logo modeling unless you provide the design..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our expert design team can tailor products to your specific requirements.


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