Efficient Rotator for Tank Heat Exchange Welding with Steel PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, a marvel of engineering, is powered by a robust motor and a precision-crafted reducer. This dynamic duo ensures effortless pipe rotation and smooth rail movement, delivering highly efficient and streamlined operations with unmatched reliability.
-- The Idler unit complements the drive unit as an indispensable ally, offering unwavering support to the pipe. It guarantees exceptional stability and precision, making operations impeccably reliable and seamlessly flawless.
-- With its pioneering adjustable roller feature, operators can effortlessly tailor the roller distance. This remarkable adaptability guarantees a flawless fit for a wide array of pipe or tank diameters, facilitating precision with unparalleled ease.
-- Equipped with advanced variable speed controls, operators can finely tune the rotation speed, optimizing it for exceptional welding outcomes, achieving the highest standards of excellence.
-- Encapsulated with a suite of comprehensive safety features, including state-of-the-art overload protection and accessible emergency stop buttons, it ensures superior safety and reliability.

Conventional Rotator Design Features:

It is extensively utilized for the meticulous welding, installation, and polishing of cylindrical structures in a broad spectrum of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among countless others.

Turning rolls are ingeniously designed to facilitate the rotation of cylindrical containers, revolutionizing welding and fabrication processes by enhancing production efficiency and quality. Our exceptionally durable conventional turning rolls are crafted to endure the most demanding work environments. The powered drive units offer unmatched control with an advanced five-function pendant, featuring a variable speed potentiometer, granting the operator complete mastery over the rotating vessel.
Effortlessly adjust the center distance of the roller group using the reserved bolt hole or screw, enabling seamless accommodation of diverse workpiece diameters.
Featuring a robust steel-rubber combination roller, it delivers outstanding bearing capacity and driving force. The inverter's stepless speed regulation covers an extensive speed range, ensuring high precision and significant starting torque.

Weldsuccess offers an extensive selection of welding rotators with diverse capacity options (e.g., 1 ton to over 1000 tons), catering to a wide array of workpiece sizes and needs.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a robust all-fabricated-steel base construction with precisely adjustable wheel carriages for vessels of varying diameters, maintaining a constant center-line. The drive motor, with inverter-controlled variable frequency AC type and fan cooling, ensures optimal performance. Dual reduction worm and wheel gearboxes enhance durability, lengthening overhaul intervals. Both drive and idler wheel shafts are supported by deep groove type roller bearings, ensuring harmonious rotation. Drive and idler rolls are equipped with convenient lifting holes for effortless maneuverability. Control boxes boast IP55 rated enclosures, with variable frequency AC control electrical systems and complete CE certification. Our ISO 9001:2015 Quality Management System certification further solidifies our commitment to quality, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop

As a leading Professional Welding Rotators Manufacturer, we bring an unparalleled wealth of global expertise to the industry.

With over 20 years of steadfast dedication and experience in the production of expertly crafted welding rotators,Our extensive product line features high-performance welding positioners and advanced welding manipulators, engineered to optimize your welding operations and boost productivity.
With a robust operation comprising 6 state-of-the-art production lines, we take immense pride in serving a diverse and expansive clientele that extends across Europe, the U.S., the Middle East, and other regions. Our clients benefit from our unmatched service and unparalleled expertise, setting us apart in the industry.
Our products distinguish themselves with the illustrious CE Marking certification, a true testament to our unwavering commitment to delivering superior quality and unparalleled excellence, ensuring customer satisfaction in every weld. Our company stands as a beacon of quality, proudly adhering to the esteemed ISO9001 Quality Management System, showcasing our relentless pursuit of precision and excellence in every facet of our operations.This steadfast adherence to these exemplary international standards ensures our performance consistently surpasses even the highest expectations, solidifying our reputation as industry leaders..
With a wealth of experience gained from numerous successful projects, we confidently offer bespoke customization solutions designed to meet and exceed your specific needs and expectations.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. is our guiding principle: 'Customer demand first, product quality and business reputation first.' We are passionately committed to fostering enduring partnerships with our esteemed clients, ensuring mutual growth and shared success.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring top-notch quality and performance for the entire machine, giving you peace of mind.
2. Should any issues arise due to machine defects within this period, we pledge to fully rectify the situation at no extra cost, upholding our commitment to quality.
3. Post-warranty, we continue to extend complimentary technical advisory support for the machine's entire lifetime, ensuring seamless and uninterrupted operation.
4. If required, we provide professional on-site engineering service to directly address any concerns at your location, ensuring your complete satisfaction and operational success.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, seamlessly delivering the best of both worlds with integrity and unmatched efficiency.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our cutting-edge factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car, offering a pleasant and memorable experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our foremost priority. Our factory is proud to hold ISO approval, SGS report, and CE certification, reflecting our unwavering commitment to excellence and superior product standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our transparent quotes include CIF prices, meticulously tailored to your destination port, with monthly adjustments to reflect current shipping conditions.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We take pride in offering customized logo services. Please note that additional fees may apply for logo modeling unlessyou can provide the necessary design files yourself.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Absolutely! Our exceptionally talented design team is unwaveringly committed to engineering equipment meticulously aligned with your specific needs, guaranteeing peak performance and unparalleled efficiency.


On-Site Operations: Experience seamless and streamlined operations directly on-site, ensuring high efficiency and a smooth workflow.

Precision Machining Equipment: High-precision machinery crafted to deliver superior accuracy and exceptional quality in every operation.



Secure Packaging: Robust and protective packaging solutions to safeguard your products during transit, ensuring they reach you in perfect condition.


Efficient Loading of Containers for Prompt Delivery: Swift and systematic loading processes to ensure your containers are ready for timely and efficient dispatch, meeting your delivery schedules with ease.