Customizable Efficient Rotator for Pressure Vessel and Tank Heat Exchange Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, masterfully powered by a potent motor and precision-engineered reducer, effortlessly orchestrates the seamless rotation of pipes. It also ensures smooth rail traversal, enabling highly efficient and streamlined operations.
-- The Idler unit is a vital partner to the drive unit, offering remarkable support to the pipe. It ensures unmatched stability and precision, making operations flawlessly reliable.
-- With its groundbreaking adjustable roller feature, operators can effortlessly modify roller distance. This adaptability ensures a perfect fit for a wide spectrum of pipe or tank diameters, delivering precision with ease.
-- Outfitted with state-of-the-art variable speed controls, operators can refine and customize the rotation speed, optimizing it for extraordinary welding results.
-- Packed with comprehensive safety features, including cutting-edge overload protection and conveniently accessible emergency stop buttons, ensuring top-notch safety and reliability.

Conventional Rotator Design Features:

It is extensively utilized for the precise welding, installation, and polishing of cylindrical structures across a diverse range of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries among many others.

Turning rolls are ingeniously crafted to simplify the rotation of cylindrical containers, transforming welding and fabrication processes by enhancing production quality and efficiency. Our exceptionally durable conventional turning rolls are built to thrive in even the most challenging work environments. The powered drive units offer unparalleled control with a cutting-edge five-function pendant, featuring a variable speed potentiometer that endows the operator with complete command over the rotating vessel.
Easily adjust the center distance of the roller group using the reserved bolt hole or screw, allowing seamless accommodation of varying workpiece diameters.
Boasting a robust steel-rubber combination roller, it delivers exceptional bearing capacity and driving force. The inverter stepless speed regulation covers a vast speed range, ensuring high precision and substantial starting torque.

Weldsuccess offers an extensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), catering to a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast a robust all-fabricated-steel base construction, with meticulously adjustable wheel carriages for vessels of varying diameters while maintaining a constant center-line. The drive motor, with inverter-controlled variable frequency AC type and fan cooling, ensures peak performance. Dual reduction worm and wheel gearboxes enhance durability, extending overhaul intervals. Both drive and idler wheel shafts are supported by deep groove type roller bearings, ensuring synchronized rotation. Drive and idler rolls feature handy lifting holes for effortless maneuverability. Control boxes have IP55 rated enclosures, with variable frequency AC control electrical systems and full CE certification. Our ISO 9001:2015 Quality Management System certification further underscores our commitment to quality, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop

As a Professional Welding Rotators Manufacturer, we bring an unparalleled wealth of global expertise to the table.

We have over 20 years of committed experience in the production of welding rotators,Our exceptional array of products includes state-of-the-art welding positioners and advanced welding manipulators.
We are equipped with a robust operation comprising six meticulously engineered production lines, enabling us to proudly serve a diverse clientele across Europe, the U.S., the Middle East, and beyond, delivering unparalleled service and expertise unmatched in the industry.
Our products are not only innovative but also distinguished by the prestigious CE Marking certification, showcasing our unwavering dedication to delivering superior quality and unparalleled excellence. Wuxi Weldsuccess Automation Equipment Co., Ltd. stands as a beacon of quality, adhering steadfastly to the esteemed ISO9001 Quality Management System. This demonstrates our relentless pursuit of precision and excellence.By steadfastly adhering to international standards, we ensure our performance not only meets but consistently exceeds even the highest expectations..
Leveraging our extensive experience from numerous successful projects, we confidently offer bespoke customization solutions tailored to meet your specific requirements.
At the core of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our guiding principle: 'Customer demand first, product quality and business reputation first.' We are passionately dedicated to fostering enduring partnerships with our clients, ensuring mutual growth and prosperity.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We proudly offer an extensive 12-month warranty period, assuring top-notch quality for the entire machine.
2. Should any issues arise due to machine defects within this period, we commit to a complete rectification at no additional cost.
3. Beyond the warranty, we continue to offer complimentary technical advisory support throughout the machine's entire lifetime, ensuring seamless and efficient operation.
4. If circumstances require, we provide on-site engineering services to address any concerns directly at your location, ensuring your complete satisfaction.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, allowing us to deliver the best of both worlds with unmatched integrity and efficiency.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our cutting-edge factory is strategically located in the bustling city of Wuxi ,Jiangsu Province, China. You can conveniently fly into Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car, offering a pleasant and picturesque journey..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, a comprehensive SGS report, and CE certification, all reflecting our steadfast commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our transparent quotes include CIF prices, meticulously tailored to your destination port, with monthly adjustments made to reflect current market conditions.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We are delighted to offer customized logo services. Please note that additional fees may apply for logo modeling unlessyou provide the necessary design files yourself..
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Certainly. Our skilled design team is exceptional in crafting bespoke equipment precisely tailored to your unique requirements, ensuring nothing short of optimal performance and satisfaction.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery