Versatile Efficient Rotator for Tank Heat Exchange Welding - 570V Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Impressive Functional Descriptions

-- The Drive unit, powered by a robust motor and a precisely engineered reducer, effortlessly enables seamless rotation of pipes while ensuring smooth rail traversal. This translates to operations that are not just efficient, but exceptionally streamlined.
-- The Idler unit complements the drive unit with outstanding support, providing unmatched stability and precision, thus ensuring flawlessly reliable operations throughout.
-- Thanks to its innovative adjustable roller feature, operators can easily modify the roller distance. This adaptability ensures a perfect fit for a wide range of pipe or tank diameters, offering precision with utmost ease.
-- Equipped with advanced variable speed controls, operators can fine-tune and adjust the rotation speed, optimizing for extraordinary welding performance.
-- Designed with comprehensive safety features, including state-of-the-art overload protection and easily accessible emergency stop buttons, this ensures the highest standards of safety and reliability.

Key Features of Conventional Rotator Design:

It is widely utilized for precise welding, installation, and polishing of cylindrical structures across a broad spectrum of industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among many others.

Turning rolls are expertly crafted to effortlessly rotate cylindrical containers, revolutionizing welding and fabrication processes by enhancing production quality and efficiency. Our durable conventional turning rolls are designed to excel in the most demanding environments. The powered drive units offer unrivaled control with an advanced five-function pendant, featuring a variable speed potentiometer that grants the operator complete mastery over the rotating vessel.
Effortlessly adjust the center distance of the roller group using the reserved bolt hole or screw, allowing seamless accommodation for different workpiece diameters.
Featuring a sturdy steel-rubber combination roller, it provides exceptional bearing capacity and driving force. The inverter's stepless speed regulation spans a wide range, ensuring precision and substantial starting torque.

Weldsuccess offers a comprehensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), catering to a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast a robust all-fabricated-steel base construction, with precisely adjustable wheel carriages for vessels of varying diameters while maintaining a consistent center-line. The drive motor, with inverter-controlled variable frequency AC type and fan cooling, ensures optimal performance. Dual reduction worm and wheel gearboxes enhance durability, extending overhaul intervals. Both drive and idler wheel shafts are supported by deep groove type roller bearings, ensuring synchronized rotation. Drive and idler rolls feature convenient lifting holes for effortless maneuverability. Control boxes have IP55 rated enclosures, featuring variable frequency AC control electrical systems and full CE certification. Our ISO 9001:2015 Quality Management System certification further underscores our unwavering commitment to quality, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop

As a Professional Welding Rotators Manufacturer, we bring a remarkable wealth of global expertise to the forefront.

We boast over 20 years of dedicated experience in the production of welding rotators,Our innovative product range includes state-of-the-art welding positioners and welding manipulators, designed to meet the highest standards of efficiency and precision.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve a diverse clientele across Europe, the U.S., the Middle East, and beyond, delivering unparalleled expertise and exceptional service.
Our products are distinguished by the prestigious CE Marking certification, a testament to our unwavering commitment to superior quality and unmatched excellence. Our company stands as a beacon of quality, proudly adhering to the esteemed ISO9001 Quality Management System, demonstrating our relentless pursuit of precision and excellence.This steadfast adherence to international standards ensures our performance consistently exceeds even the highest expectations..
With a wealth of experience from numerous projects, we confidently offer tailor-made customization solutions that cater to specific needs.
At the core of Wuxi Weldsuccess Automation Equipment Co., Ltd. is our guiding principle: 'Customer demand first, product quality and business reputation first.' We are passionately committed to fostering long-lasting partnerships with our clients, ensuring mutual growth and prosperity.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We provide an extensive 12-month warranty period, assuring top-notch quality for the entire machine, giving you peace of mind.
2. In the event of any issues due to machine defects within this period, we commit to complete rectification at no cost to you.
3. After the warranty, we continue to offer free technical advisory support throughout the machine's entire lifetime, ensuring seamless operation and customer satisfaction.
4. If the situation warrants, we provide on-site engineering service to address any concerns directly at your location, ensuring your complete satisfaction and peace of mind.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, delivering the best of both worlds with integrity and efficiency.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our cutting-edge factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car, offering a pleasant journey with picturesque views..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our foremost priority. Our factory is proud to hold ISO approval, SGS report, and CE certification, reflecting our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our transparent quotes include CIF prices, carefully tailored to your destination port, with adjustments made monthly to reflect current market conditions.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We are delighted to offer customized logo services. Note that additional fees may apply for logo modeling unlessyou can provide the necessary design files yourself.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Certainly. Our skilled design team excels at crafting equipment tailored to your unique requirements, ensuring optimal performance and satisfaction.


On-Site Operations: Experience the seamless integration of cutting-edge technology with our on-site operations, designed to maximize efficiency and minimize downtime. Our team ensures that every process is streamlined for optimal performance, giving you the assurance of smooth and uninterrupted operations.

Precision Machining Equipment: At the heart of our production is our state-of-the-art precision machining equipment, engineered for unparalleled accuracy and durability. These advanced machines empower us to deliver products that meet the highest standards, ensuring reliability and excellence in every piece.



Secure Packaging: We prioritize the safety and integrity of our products with our robust secure packaging solutions. Each item is meticulously packed to withstand transit challenges, ensuring it arrives in pristine condition, ready for immediate use.


Efficient Loading of Containers for Prompt Delivery: Our logistics team excels in the efficient loading of containers, ensuring that your products are dispatched promptly. This meticulous attention to detail guarantees timely deliveries, meeting your deadlines and maintaining our commitment to exceptional service.