Descriptions of the functions
-- Our groundbreaking Drive unit is equipped with a powerful motor and an advanced reducer, ensuring easy and smooth pipe rotation. This innovation enhances the seamless movement of pipes along rails, dramatically increasing operational efficiency and boosting overall productivity.
-- The Idler unit operates in perfect synergy to support the pipe, harmoniously working with the drive unit to maintain stability and precision, thereby guaranteeing unmatched accuracy and reliability across operations.
-- Effortlessly adapt to varying pipe or tank diameters by simply adjusting the rollers' distance with a hand screw. This versatile adaptability ensures your operations remain fluid and efficient, no matter the diversity of pipe sizes you encounter.
-- Experience unparalleled control over your operations with adjustable speed settings that empower operators to finely tune rotation speed, resulting in superior welding performance and optimal results.
-- Safety is our utmost priority, with built-in safety mechanisms like overload protection and emergency stop buttons, ensuring a secure and protected work environment for all operators.
Conventional Rotator Design Features:
It is widely employed for exceptional welding, precise installation, and expert polishing of cylinders across numerous industries, including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and various other sectors.
Our turning rolls facilitate the effortless rotation of cylindrical containers during welding and fabrication processes, ensuring superior quality and exceptional efficiency. Engineered to withstand the harshest environments, our heavy-duty conventional turning rolls promise durability and peak performance. The powered drive units offer expert control via a five-function pendant, which is further enhanced by a variable speed potentiometer, granting operators complete mastery over the vessel's rotation dynamics.
Adjusting wheels is incredibly intuitive and user-friendly, surpassing traditional bolt type designs with remarkable ease.
Our innovative handwheel design allows for straightforward wheel distance adjustments with minimal effort, as demonstrated in the accompanying video.
Welsuccess offers a comprehensive range of welding rotators, accommodating capacities from 1 ton to over 1000 tons, perfectly tailored to workpieces of various sizes.
Product Parameters
| Model |
CRS-5 |
CRS-10 |
CRS-20 |
CRS-30 |
CRS-40 |
CRS-50 |
CRS-60 |
CRS-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Hand adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CRS-100 |
CRS-120 |
CRS-150 |
CRS-200 |
CRS-300 |
CRS-400 |
CRS-500 |
CRS-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Hand adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
Workpiece Process
Company View
A Premier Welding Rotators Manufacturer with Global Expertise
With more than 20 years of unmatched expertise in manufacturing welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, serving a diverse range of clients across Europe, the U.S., the Middle East, and beyond.
Our extensive offerings include CE Marking and ISO9001 Quality Management Systemcertifications, ensuring our products consistently meet international standards with outstanding performance and dependability.
With extensive case experience and customized solutions, we set ourselves apart from the competition.
Our philosophy: 'Customer demand first, product quality and business reputation above all.' We are committed to nurturing long-term customer relationships based on trust and satisfaction.
Product Certification Details
Comprehensive Warranty and After-Sale ServiceAfter-Sale Service
1. Revel in the assurance of a comprehensive 12-month warranty on the entire machine. This is a testament to our unwavering dedication to superior craftsmanship, offering you peace of mind and confidence in your valuable investment.
2. Should any issue arise due to machine defects within this warranty period, we take full responsibility to ensure a seamless resolution, prioritizing the continuous smooth operation and efficiency of your equipment.
3. Even post-warranty, enjoy our unwavering support with complimentary technical advisory services for the machine's entire lifespan. This ensures a seamless and worry-free operational experience throughout its usage.
4. In critical scenarios, our highly skilled engineers stand ready to provide invaluable on-site service at your location. This ensures expert assistance is available whenever needed for reliable and prompt support.
FAQ:
- Q: Are you a factory or trading company?
A: We proudly stand as a prestigious manufacturer and trading company, renowned for our unmatched expertise and exceptional service quality within the industry.
2) Q: Where is your factory located? How can I visit there?
A: Our state-of-the-art factory is situated in Wuxi city,Jiangsu Province, China. To visit, you can conveniently fly to Shanghai airport. The journey from Shanghai to Wuxi by road is a straightforward 2-hour drive, ensuring you reach our location with ease..
3) Q: How does your factory handle quality control?
A: Quality is paramount to us. Our factory rigorously meets the highest standards, backed by ISO approval, SGS report, and CE certification. This ensures our products consistently adhere to premium quality standards.
4) Q: Does your company accept CIF pricing?
A: Certainly, we accommodate CIF pricing with detailed quotations tailored to your destination port, reflecting monthly variations for utmost transparency.
5) Q: Is it possible to have my logo on the product?
A: We offer customized logo services to enhance your brand identity. While a fee may apply for logo creation, this is waived if youprovide.
6) Q: Can your equipment be customized?
A: Absolutely! Our expert design team excels at crafting bespoke solutions meticulously tailored to your unique specifications and requirements.
Working at Site
Machining Equipment
Packaging
Loading Containers for Delivery
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