Efficient Rotator for Pipe and Tank Heat Exchange Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, expertly powered by a high-performance motor and precision-engineered reducer, orchestrates the seamless, efficient rotation of pipes with unparalleled ease. It ensures smooth rail traversal, enabling operations to be both highly efficient and exceptionally streamlined.
-- The Idler unit stands as a vital partner to the drive unit, delivering remarkable support and ensuring unmatched stability and precision for the pipe, making operations flawlessly reliable and secure.
-- With its innovative adjustable roller feature, operators can effortlessly modify roller distance. This adaptability guarantees a perfect fit for a wide spectrum of pipe or tank diameters, delivering precision and ease like never before.
-- Equipped with advanced variable speed controls, operators can fine-tune and customize the rotation speed, optimizing it for extraordinary welding results and enhancing operational performance.
-- Packed with comprehensive safety features, including cutting-edge overload protection and conveniently accessible emergency stop buttons, ensuring top-tier safety and reliability for all operations.

Conventional Rotator Design Features:

It is extensively utilized for the precise welding, installation, and polishing of cylindrical structures across a diverse range of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries among many others.

Turning rolls are ingeniously crafted to simplify the rotation of cylindrical containers, transforming welding and fabrication processes by significantly enhancing production quality and efficiency. Our exceptionally durable conventional turning rolls are built to thrive in even the most challenging work environments. The powered drive units provide unparalleled control through a cutting-edge five-function pendant, featuring a variable speed potentiometer that empowers the operator with complete command over the rotation of vessels.
Effortlessly adjust the center distance of the roller group using the reserved bolt hole or screw, allowing seamless accommodation of varying workpiece diameters with ease and precision.
Boasting a robust steel-rubber combination roller, it delivers exceptional bearing capacity and driving force. The inverter stepless speed regulation covers a vast speed range, ensuring high precision and substantial starting torque for optimal operations.

Weldsuccess offers an extensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), catering to a diverse array of workpiece sizes and operational needs.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are expertly engineered with a robust all-fabricated-steel base construction, featuring meticulously adjustable wheel carriages that accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor is equipped with inverter-controlled variable frequency AC type and fan cooling, ensuring peak performance. Dual reduction worm and wheel gearboxes enhance durability, extending overhaul intervals and operational longevity. Both drive and idler wheel shafts are supported by deep groove type roller bearings, ensuring synchronized rotation. Drive and idler rolls feature handy lifting holes for effortless maneuverability. Control boxes have IP55 rated enclosures, with variable frequency AC control electrical systems and full CE certification. Our ISO 9001:2015 Quality Management System certification further underscores our commitment to quality, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop

As a Professional Welding Rotators Manufacturer, we bring an unparalleled wealth of global expertise to the table, ensuring top-tier products and services.

We have over 20 years of dedicated and committed experience in the production of welding rotators, consistently delivering excellence and innovation in our field.Our extensive range includes innovative welding positioners and state-of-the-art welding manipulators, tailored for precision and efficiency.
With a robust operation comprising six state-of-the-art production lines, we proudly serve a diverse and global clientele across Europe, the U.S., the Middle East, and beyond, providing unmatched service and expertise.
Our products are distinguished by the prestigious CE Marking certification, a testament to our unwavering commitment to superior quality and unparalleled excellence. Our company stands as a beacon of quality, proudly adhering to the esteemed ISO9001 Quality Management System, demonstrating our relentless pursuit of precision and excellence.This steadfast adherence to international standards ensures our performance consistently exceeds even the highest expectations..
With a wealth of experience from numerous projects, we confidently offer tailor-made customization solutions that cater to specific needs.
At the core of Wuxi Weldsuccess Automation Equipment Co., Ltd. is our guiding principle: 'Customer demand first, product quality and business reputation first.' We are passionately committed to fostering long-lasting partnerships with our clients, ensuring mutual growth and success.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We provide an extensive 12-month warranty period, assuring top-notch quality for the entire machine.
2. In the event of any issues due to machine defects within this period, we commit to complete rectification at no cost.
3. After the warranty, we continue to offer free technical advisory support throughout the machine's entire lifetime, ensuring seamless operation.
4. If the situation warrants, we provide on-site engineering service to address any concerns directly at your location, ensuring your complete satisfaction.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, delivering the best of both worlds with integrity and efficiency.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our cutting-edge factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car, offering a pleasant journey..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our foremost priority. Our factory is proud to hold ISO approval, SGS report, and CE certification, reflecting our commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our transparent quotes include CIF prices, carefully tailored to your destination port, with adjustments made monthly to reflect current conditions.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We are delighted to offer customized logo services. Note that additional fees may apply for logo modeling unlessyou can provide the necessary design files yourself.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Certainly. Our highly skilled design team is renowned for their expertise in crafting bespoke equipment that perfectly aligns with your unique requirements, ensuring not only optimal performance but also unparalleled efficiency in every operation.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery