CE Certified 100 Tons Rotator for 380V and 400V Applications

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, featuring a robust motor and reducer, efficiently facilitates pipe rotation while simultaneously ensuring smooth pipe travel on rails, optimizing operational flow and precision.
-- The Idler unit works in seamless tandem with the drive unit to securely support the pipe, enhancing stability and alignment during operations.
-- The rollers' distance is adjustable, accommodating various pipe or tank diameters, providing adaptability and precision for diverse project requirements.
-- Equipped with state-of-the-art variable speed controls, this system allows operators to fine-tune rotation speed, ensuring optimal conditions for superior welding quality.
-- Includes advanced safety mechanisms such as overload protection and emergency stop buttons, prioritizing operator safety and equipment protection.

Conventional Rotator Design Features:

It is widely used for welding, installation, and polishing of cylinders in oil and gas, platform supports, storage tanks, tankers, pressure vessel,wind power, pipeline, boiler, boiler, shipyard, steel structure, nuclear power and other industries.

Turning rolls effortlessly rotate cylindrical containers during welding and fabrication, elevating production quality and efficiency. Our robust, conventional turning rolls are engineered for enduring the toughest, most demanding work environments. The powered drive units, operated via a sophisticated five-function pendant with a variable speed potentiometer, offer operators unparalleled control over rotating vessels.
Use the reserved bolt hole or screw to adjust the roller group's center distance, adapting efficiently to varying workpiece diameters.
The steel-rubber combination roller boasts a large bearing and driving capacity. With an inverter stepless speed regulation, it offers a broad speed range, high precision, and substantial starting torque.

Welsuccess supplies a range of welding rotators catering to various capacities (e.g., 1 tons to over 1000 tons), accommodating a wide array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature an all-fabricated-steel base construction with versatile wheel carriages, easily adjusted to fit vessels of varying diameters along a fixed center-line. The drive motor is an inverter-controlled, variable frequency AC type, complete with fan cooling for enhanced performance. Durable worm and wheel gearboxes extend service intervals, while deep groove-type roller bearings support synchronous wheel rotation. Lifting holes on both drive and idler roll frames ensure easy maneuverability. Control boxes, with IP55-rated enclosures, employ variable frequency AC electrical systems boasting full CE certification. Additionally, our company is ISO 9001:2015 Quality Management System certified, affirming our commitment to safe working loads in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Global Expertise

We have over 20 years of expertise in welding rotators,welding positioners, and welding manipulators.
We operate six advanced production lines and provide services to clients across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking and At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd.'s offerings is our commitment to excellence, as evidenced by our ISO9001 Quality Management System certification.This guarantees not only compliance with international standards but also ensures that our products deliver outstanding performance in every application..
With extensive experience in diverse scenarios, we proudly support customization to meet unique client needs.
Our company is driven by the principle of 'Customer demand first, product quality and business reputation first.' We prioritize fostering long-term, meaningful relationships with our clients.

Company Overview




Product Certifications

Warranty and After-SalesService Offerings

1. We offer an impressive 12-month warranty covering the entire machine's quality, emphasizing our commitment to customer satisfaction.
2. Should any issue arise from manufacturing flaws within this period, we take full responsibility to remedy the situation promptly.
3. Beyond the warranty, we provide complimentary technical advisory support for the entire lifespan of the equipment.
4. For critical needs, on-site engineer services are available, ensuring expert assistance whenever necessary.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer and trading company, offering the best of both worlds for our clients.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Located in the vibrant Wuxi city,Jiangsu Province, China. Visitors can fly to Shanghai airport directly. The scenic drive to our factory in Wuxi takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount. Our factory boasts ISO approval, an SGS report, and a CE certificate, reflecting our dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly. We provide clear CIF pricing on our quotes, tailored to the destination port and accounting for monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely. We offer a customizable logo service to enhance your brand, with a potential service fee for logo modeling unless you provide one. This service ensures your brand stands out..
   
   6) Q: Can your equipment be customized?

A: Yes, our professional design team can tailor equipment to precisely align with your specific requirements.


On-Site Operations

Machining Capabilities



Packaging Process


Efficient Container Loading for Delivery