Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
Introducing a versatile solution, our conventional rotators are widely recognized for their exceptional adaptability, making them ideal for the welding, installation, and polishing of cylinders. They serve a plethora of industries including oil and gas, robust platform supports, expansive storage tanks, massive tankers,durable pressure vessels,the growing wind power sector, essential pipeline, boiler production,the innovative shipyard industry, and intricate steel structures.Furthermore, they excel in critical areas like nuclear power, and many other diverse industries.
Our turning rolls dramatically enhance efficiency by revolutionizing the rotation of cylindrical containers during welding and fabrication. Built to withstand the most demanding environments, our robust conventional turning rolls are designed for heavy-duty use, ensuring premium production quality. The powered drive units are outfitted with a sophisticated five-function pendant and an adjustable-speed potentiometer, empowering operators with unparalleled control over the rotating vessel.
Easily adapt to varying workpiece diameters by utilizing reserved bolt holes or screws, allowing seamless adjustments to the roller group's center distance.
Our systems feature a robust steel-rubber combination roller, offering a remarkable bearing capacity and exceptional driving capability. Equipped with an inverter for stepless speed regulation, our product guarantees a vast speed range, high precision, and substantial starting torque, meeting the most rigorous demands.
Weldsuccess is proud to supply an extensive range of welding rotators, available in diverse capacities ranging from 1 tons to an impressive 1000 tons, expertly catering to various workpiece sizes with impeccable precision.
Our Product Parameters are unparalleled:
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are masterfully engineered with an all-fabricated-steel base and adjustable wheel carriages, accommodating vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, the system promises enhanced durability and extended maintenance cycles. The drive and idler wheel shafts are encased in deep groove roller bearings for synchronized rotation. Both drive and idler rolls are designed with lifting holes for effortless maneuverability. Control boxes come with IP55 rated enclosures, employing variable frequency AC control systems with full CE certification. Moreover, our ISO 9001:2015 Quality Management System certification ensures our products meet rigorous safety standards, solidifying their reputation as reliable solutions in the welding automation industry.
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