Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Function Descriptions
-- The Drive unit, fortified with a powerful motor and reducer, masterfully facilitates the seamless rotation of pipes. It also allows the pipe to glide effortlessly along rails, ensuring operations are efficient and uninterrupted.
-- The Idler unit synergizes with the drive unit, delivering unparalleled support to the pipe. This ensures stability and precision, providing unwavering performance throughout operations.
-- The innovative adjustable roller feature empowers operators to effortlessly modify the roller distance. This flexibility allows it to accommodate a vast spectrum of pipe or tank diameters with pinpoint accuracy.
-- Outfitted with cutting-edge variable speed controls, operators can precisely calibrate the rotation speed, enhancing welding outcomes to achieve superior results.
-- Equipped with robust safety mechanisms, including overload protection and conveniently placed emergency stop buttons, ensuring supreme safety and reliability.
Conventional Rotator Design Features:
It is widely employed for the specialized welding, installation, and polishing of cylindrical structures across diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries and many other fields.
Turning rolls are ingeniously engineered to simplify the rotation of cylindrical containers during welding and fabrication, significantly boosting production quality and efficiency. Our remarkably resilient conventional turning rolls are meticulously constructed to endure the most rigorous and demanding work environments. The powered drive units provide unrivaled control via a five-function pendant, featuring a variable speed potentiometer that grants the operator complete command over the rotating vessel.
Effortlessly adjust the roller group's center distance using the reserved bolt hole or screw, ensuring seamless accommodation of varying workpiece diameters.
With its steel-rubber combination roller, it offers exceptional bearing capacity and formidable driving force. The inverter stepless speed regulation spans a vast speed range, ensuring high precision and potent starting torque.
Weldsuccess presents a comprehensive array of welding rotators with diverse capacity options (e.g., 1 ton to over 1000 tons), effectively catering to a wide variety of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers boast a robust all-fabricated-steel base construction, with meticulously adjustable wheel carriages to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor, featuring inverter-controlled variable frequency AC type with fan cooling, delivers optimal performance. Enhanced durability is ensured through dual reduction worm and wheel gearboxes, extending overhaul intervals. Both drive and idler wheel shafts are secured in deep groove type roller bearings, ensuring synchronized rotation. The drive and idler rolls are designed with lifting holes for effortless maneuverability. Control boxes feature IP55 rated enclosures, equipped with variable frequency AC control electrical systems, and full CE certification. Our commitment to quality is reinforced by our ISO 9001:2015 Quality Management System certification, guaranteeing the establishment of safe working loads in the weld automation industry.
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