Functional Descriptions
-- Experience unmatched operational excellence with our Drive unit, boasting a robust motor and reducer. This combination not only facilitates efficient pipe rotation but also ensures a seamless transit on rails.
-- Our Idler unit acts as a steadfast support, harmoniously working alongside the Drive unit to maintain pipe stability throughout operations.
-- Experience effortless adjustments! The rollers' spacing can be quickly modified to accommodate a wide range of pipe or tank diameters, offering unparalleled versatility across diverse operations.
-- Achieve unmatched precision with our variable speed controls, allowing operators to fine-tune rotation speeds and reach the pinnacle of welding accuracy.
-- Safety takes precedence with our integrated safety features, including overload protection and emergency stop mechanisms, providing operators with enhanced peace of mind.
Conventional Rotator Design Features:
This design is extensively utilized for the welding, installation, and polishing of cylindrical structures in the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures, nuclear power, and a multitude of other fields.
Our turning rolls set a new standard in efficiency, effortlessly rotating cylindrical structures during welding and fabrication, greatly enhancing production quality. Designed for durability, these robust conventional turning rolls perform exceptionally in the most challenging environments. Control is simplified with a powered drive unit, operated via an advanced five-function pendant, fitted with a variable speed potentiometer for precise control over the rotating vessel.
Adapt with precision by adjusting the center distance of the roller group using reserved bolt holes or screws, facilitating seamless adaptation to workpieces of varying diameters.
Boasting a robust steel-rubber combination roller, our equipment offers excellent bearing capacity and significant driving power, complete with an inverter for stepless speed regulation, enabling a broad speed range and exceptional starting torque.
Weldsuccess offers an impressive range of welding rotators available in capacities spanning from 1 tons to beyond 1000 tons, accommodating a diverse array of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously designed with precision-engineered all-fabricated-steel bases and adjustable wheel carriages to support vessels of varying diameters while preserving a consistent center-line. The drive motor is an advanced inverter-controlled variable frequency AC type with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes for effortlessly maneuvering the frames. Control boxes feature IP55 rated enclosures, employing variable frequency AC control electrical systems, all fully CE certified. Our company proudly maintains ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet top safety and quality standards in the weld automation industry.
WorkShop
We are a leading Professional Welding Rotators Manufacturer with unmatched global expertise
Backed by over 20 years of specialized expertise in manufacturing welding rotators,welding positioners, and welding manipulators,
We boast state-of-the-art 6 advanced production lines. Proudly catering to the discerning clientele spread across Europe, the U.S., the Middle East, and other regions, we at Wuxi Weldsuccess Automation Equipment Co., Ltd. stand as a beacon of excellence and innovation in the welding industry.
Our products proudly bear the hallmark of quality and trust, CE Marking: This globally recognized symbol of trust and excellence proudly adorns our products, signifying our unwavering commitment to meeting the stringent European standards that ensure superior quality. Our products are meticulously crafted to exceed industry standards, offering you an assurance of exceptional quality and unwavering reliability. ISO9001 Quality Management System Certification: Our steadfast commitment to excellence is reflected in our alignment with international benchmarks, ensuring outstanding performance across every facet of our operations.We meticulously ensure comprehensive compliance with the highest international standards, consistently delivering unparalleled performance that transcends expectations..
With an extensive portfolio of rich and diverse case experiences, we are expertly equipped to offer precisely tailored customization, effectively meeting the unique requirements of each client.
Our company's ethos: "Customer demand first, product quality and business reputation first." We are passionately dedicated to cultivating long-term relationships built on a foundation of trust and reliability.
Company Overview: Immerse yourself in the rich legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where cutting-edge innovation seamlessly converges with exceptional service.
Product Certifications: Our array of certifications stands as a testament to our unwavering commitment to safety, quality, and excellence.
Warranty and AfterSales Service: Experience incomparable support through our extensive warranty and service offerings, designed with your satisfaction as our priority.
1. Enjoy complete peace of mind with a comprehensive 12-month warranty for the entire machine, meticulously designed to ensure the highest standards of quality and durability.
2. Within this warranty period, should any issues arise from manufacturing defects, we take full responsibility for providing a swift and effective resolution.
3. Even beyond the warranty period, benefit from complimentary technical advisory support throughout the machine's lifespan, ensuring continuous optimal performance.
4. Our expert engineers are readily available for on-site services as needed, guaranteeing optimal performance and dedicated support at every step of your journey with us.
Frequently Asked Questions (FAQs): Discover clarity and find comprehensive answers to common inquiries about our exceptional products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We proudly operate as both a direct manufacturer and a trading company, offering the best of both worlds for unparalleled value and quality.
2) Q: Where is your factory located, and how can I visit?
A: Our cutting-edge factory is strategically located in the vibrant city of Wuxi, Jiangsu Province, China.Visitors can conveniently fly directly to Shanghai airport. From there, the scenic drive to Wuxi takes approximately 2 hours by car, offering a pleasant and picturesque journey. . 3) Q: How does your factory ensure quality control?A: At Wuxi Weldsuccess, quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, embodying our steadfast commitment to excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely, we offer transparent CIF pricing on quotes, expertly tailored to accommodate various destination ports and diverse monthly schedules to meet your needs.
5) Q: Is it possible to have my logo on the product?
A: We offer customized logo services, ensuring your brand stands out with distinction. There may be an additional service fee for logo creation, or if you have pre-designed logos, we can seamlessly integrate them.
6) Q: Can your equipment be customized to specific needs?
A: Absolutely, our expert design team specializes in crafting bespoke solutions precisely tailored to meet your specific customer specifications.On-Site Operations: Experience the seamless integration of cutting-edge innovative solutions at our state-of-the-art facilities.State-of-the-Art Machining Equipment: Immerse yourself in the realm of advanced technology, where precision meets efficiency at every turn. Experience the cutting-edge innovations that drive our operations, guaranteeing unparalleled accuracy and operational brilliance.
Secure Packaging: Our meticulously crafted packaging solutions are engineered to safeguard your investment. With robust protection during transit, rest assured that your product will reach you in flawless condition, ready to impress from the moment it arrives.
Efficient Container Loading for Delivery: Entrust us with the timely and secure transportation of your products. Our adept container loading processes are designed to ensure that each shipment is handled with care and precision, delivering your order punctually and in perfect condition.
Efficient Container Loading for Delivery: Rely on our expertise for prompt and secure logistics. Our proficient container loading techniques are tailored to guarantee that your products are dispatched with precision, arriving at their destination on time and in impeccable shape.
State-of-the-Art Machining Equipment: Dive into a world of technological prowess, where cutting-edge facilities ensure unrivaled precision and operational excellence. Embrace the future of machining with our state-of-the-art equipment that promises efficiency in every endeavor.
Secure Packaging: Tailored to cater to your needs, our packaging solutions offer the utmost protection during transit. They are specifically designed to preserve the integrity of your product, ensuring it arrives in immaculate condition, ready for immediate use.
Efficient Container Loading for Delivery: Place your trust in our dedicated delivery systems, which prioritize both speed and security. Our streamlined container loading strategies ensure that your products are shipped efficiently, reaching you on schedule and intact.
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