Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Function Descriptions
-- Our drive unit is an epitome of engineering prowess, equipped with a dynamic motor and robust reducer to ensure the flawless rotation of pipes. This sophisticated design guarantees uninterrupted travel on rails, marking a new era in efficiency and reliability.
-- Seamlessly integrated with the drive unit, the idler unit offers indispensable support, stabilizing pipes to deliver impeccable operational results.
-- At the core of our design philosophy lies exceptional engineering, crafted to achieve unparalleled peak performance and unwavering reliability. Effortlessly tailor the distance between rollers with precision, accommodating a wide range of pipe or tank diameters with unmatched ease and accuracy.
-- With cutting-edge variable speed controls, operators can meticulously adjust rotation speeds, enhancing welding performance to unparalleled heights.
-- State-of-the-art safety features, including overload protection and emergency stop buttons, are seamlessly integrated to ensure secure operations at every moment.
Distinguishing Features of Conventional Rotator Design:
It is widely employed across a spectrum of applications including welding, installation, and polishing of cylinders, serving sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and an expansive array of other industries, highlighting its versatile application.
Our turning rolls are masterfully engineered to streamline the rotation of cylindrical containers during welding and fabrication, significantly amplifying production efficiency and quality. Built to endure the most challenging conditions, our heavy-duty conventional turning rolls assure consistent reliability. The sophisticated five-function pendant, featuring a variable speed potentiometer, empowers operators with comprehensive control over the rotating vessel.
Achieve flexible center distance adjustment for roller groups with the use of reserved bolt holes or screws, effortlessly adapting to diverse workpiece diameters with unparalleled precision.
Featuring a robust steel-rubber composite roller, it ensures substantial bearing and driving capacities. The inverter-controlled stepless speed regulation offers an expansive and precise speed range with remarkable starting torque, guaranteeing optimal performance.
Weldsuccess proudly presents a versatile range of welding rotators suited for a vast array of capacities, spanning from an efficient 1 ton to an astounding 1000 tons, competently accommodating a wide variety of workpiece sizes with effortless ease.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are expertly engineered with an all-fabricated-steel base, featuring wheel carriages adaptable to vessels of various diameters while consistently upholding a constant centerline. The inverter-controlled variable-frequency AC drive motor, augmented with fan cooling and dual reduction worm gearboxes, markedly boosts durability and prolongs maintenance intervals. Drive and idler wheel shafts are firmly positioned within deep groove type roller bearings, ensuring synchronized rotation. Both rolls offer convenient lifting holes for easy mobility, and control boxes with IP55 rated enclosures employ variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification stands as a testament to our unwavering dedication to delivering safe working loads in weld automation.
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