High-Performance Welding Rotator for Pipe Welding, 500-3500mm Range

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Dive into the unparalleled capabilities and pioneering features that epitomize our 30T Pipe Welding Rotator, crafted for Large Vessels with the flexibility of Custom Voltage Selection, setting you on the path to engineering excellence.

-- The Drive Unit: Equipped with a powerful motor and a highly efficient reducer, this unit is meticulously designed to facilitate effortless pipe rotation, ensuring precise and smooth transportation of pipes along rails.
-- The Idler Unit: Functioning as the backbone of support, this unit synergizes with the drive unit to deliver unwavering and dependable pipe handling.
-- Adjustable Roller Distance: Seamlessly adapts to varying pipe or tank diameters, providing unmatched versatility and adaptability for diverse applications.
-- Variable Speed Controls: Customize the rotation speed to meet your exact welding requirements, guaranteeing precision and superior outcomes with every use.
-- Safety Mechanisms: Integrated features such as overload protection and emergency stop buttons ensure a secure and protected operating environment.

Conventional Rotator Design Features: A paradigm of exceptional engineering, these features enhance performance and reliability in the most demanding industrial environments.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: Revolutionizing the rotation of cylindrical containers during welding and fabrication, these robust, heavy-duty tools promise superior quality and efficiency. Designed to withstand the toughest environments, our turning rolls are controlled by an advanced five-function pendant, featuring a variable speed potentiometer for complete operator control.
Easy Adjustment: Utilize reserved bolt holes or screws to modify the roller group's center distance, allowing seamless adaptation to various workpiece diameters.
Steel-Rubber Combination Rollers: Boasting high bearing capacity and powerful driving force, these rollers are equipped with inverter stepless speed regulation, offering a wide speed range, high precision, and significant starting torque.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Constructed with an all-fabricated-steel base, these rollers feature adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. A drive motor, utilizing inverter-controlled variable frequency AC with fan cooling, ensures outstanding performance. Durability is enhanced through dual reduction worm and wheel gearboxes. Drive and idler wheel shafts are encased in deep groove roller bearings for synchronized rotation. Both drive and idler rolls are equipped with lifting holes on the frames for easy maneuverability. Control boxes, rated IP55, employ variable frequency AC control systems and carry full CE certification. Our ISO 9001:2015 Quality Management System certification reinforces our commitment to delivering products that meet the highest safety and operational standards in the welding automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: Setting industry benchmarks with our comprehensive knowledge and extensive expertise.

We have over 20 years of skilled experience in manufacturing welding rotators, welding positioners, and welding manipulators.
WOur operations are designed to function with remarkable efficiency and effectiveness. We proudly operate six state-of-the-art production lines, ensuring top-tier manufacturing excellence. Our dedication to quality knows no boundaries as we serve esteemed clients across Europe, the United States, the Middle East, and far beyond.
Our innovative products are distinguished by their top-tier certifications. CE Marking, a testament to our commitment to meeting European standards of excellence. and are proudly certified by the ISO9001 Quality Management System, a hallmark of supreme quality and unmatched reliability.Our products are meticulously crafted to meet and often exceed international standards, delivering exceptional performance and steadfast reliability..
With a wealth of case experience, we excel in providing bespoke customization options tailored to satisfy the unique needs of each client.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we operate unwaveringly under the principle of 'Customer demand first, product quality and business reputation first,' fostering deep and lasting customer relationships.

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Warranty and After-Sale Service

1. Enjoy peace of mind with our 12-month comprehensive warranty on the entire machine, reflecting our assurance of quality and reliability.
2. In the unlikely event of a machine defect within the warranty period, we pledge to take full responsibility, ensuring your satisfaction.
3. Even after the warranty period, benefit from our complimentary technical advisory support, available for the entire lifespan of your machine.
4. To ensure your machine's peak performance, we offer onsite engineer services whenever needed.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a reputable direct manufacturer and trading company, trusted by clients worldwide.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge facility is conveniently located in Wuxi city,Jiangsu Province, China. For your convenience, fly directly to Shanghai airport, which is a mere 2-hour drive from Wuxi, offering easy access to our factory..
   
   3) Q: How does your factory manage quality control?
   A: Quality is paramount to us. Our factory proudly bears ISO approval, SGS report, and CE certification, underscoring our dedication to unparalleled excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Indeed, we offer transparent CIF pricing on our quotes, meticulously adjusted for various destination ports and fluctuating monthly conditions.
   
   5) Q: Can I have my logo on the product?
   A: We are delighted to provide customized logo services. Please note, a nominal service fee may apply for logo modeling unless yousupply the requisite files..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our proficient design team excels at crafting tailored solutions to meet your precise specifications.


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