10ton Capacity Pipe Welding Rotator for Various Voltage and Diameter Specifications

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, meticulously engineered with a robust motor and highly efficient reducer, facilitates seamless pipe rotation and ensures smooth travel along the rails. This cutting-edge engineering marvel offers extraordinary precision and reliability, making it an indispensable component in the welding process.
-- The Idler unit provides steadfast support to the pipe, working in perfect harmony with the drive unit to achieve unparalleled stability. Its exceptional craftsmanship guarantees that each rotation is flawless, maintaining the integrity and smooth operation throughout the welding task.
-- Ingeniously designed, the distance between the rollers is adjustable to accommodate a wide range of pipe or tank diameters, offering unmatched versatility. This feature ensures that your equipment can handle diverse projects efficiently and effectively, providing a seamless fit for every application.
-- Equipped with state-of-the-art variable speed controls, this unit empowers operators to effortlessly adjust rotation speeds, ensuring optimal welding precision and control. Experience unparalleled flexibility and precision for superior welding results, tailored to your specific requirements.
-- Includes advanced safety mechanisms including overload protection and strategically placed emergency stop buttons for enhanced operational security. This robust safety framework ensures peace of mind and enhances the longevity and reliability of your equipment.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers, boiler construction, shipbuilding, steel structures, nuclear power installations, and various other industries.

Turning rolls significantly streamline the rotation of cylindrical containers during welding and fabrication processes, enhancing production efficiency and quality. Our heavy-duty, enduring conventional turning rolls are crafted to withstand the most rigorous, enduring workloads. The powered drive units are governed by a sophisticated five-function pendant featuring a variable speed potentiometer, granting the operator precise control over the vessel's rotation. These turning rolls epitomize durability and performance, ensuring your production lines operate at peak efficiency.
Utilize reserved bolt holes or screws to seamlessly adjust the roller group's center distance, adapting to varying workpiece diameters with ease and precision. This adaptability allows for seamless integration into any project, ensuring your equipment remains versatile and effective.
Featuring a steel-rubber combination roller, this design boasts an impressive bearing capacity and formidable driving capability. Equipped with inverter stepless speed regulation, it offers a broad speed range with high precision and substantial starting torque. This robust setup is engineered for excellence, delivering unmatched performance and endurance.

Welsuccess provides an extensive range of welding rotators catering to various capacities (e.g., 1 tons to over 1000 tons), accommodating an extensive variety of workpiece sizes. Designed for versatility, our range ensures you have the perfect solution for every welding challenge.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature an all-fabricated-steel base construction with adaptable wheel carriages to accommodate vessels of varying diameters while maintaining a constant center-line. A single inverter-controlled, variable frequency AC drive motor with fan cooling powers the system. Dual reduction worm and wheel gearboxes enhance durability and extend maintenance intervals. Drive and idler wheel shafts are set within deep groove roller bearings for synchronous rotation. Both the drive and idler rolls are equipped with lifting holes on the frames for effortless maneuverability. Control boxes offer IP55 rated enclosures and feature variable frequency AC control systems, fully CE certified. Additionally, our company holds ISO 9001:2015 Quality Management System certification, ensuring the establishment of safe working loads in the weld automation industry. These parameters guarantee reliability, precision, and a high degree of control, making them ideal for demanding industrial environments.

WorkShop

 

Premier Welding Rotators Manufacturer with Global Expertise

We proudly hold over 20 years of expertise in the development of welding rotators, welding positioners, and welding manipulators.
We operate six state-of-the-art production lines, ensuring our products meet the highest standards of quality and innovation, serving a global clientele with unparalleled dedication. and extend our exceptional services to esteemed clients across Europe, the U.S., the Middle East, and beyond, ensuring global satisfaction.
Our products are distinguished by their exceptional quality and precision engineering, the prestigious CE Marking certification, and the ISO9001 Quality Management System,ensuring compliance with esteemed international standards and delivering superior, reliable performance that exceeds expectations..
With a wealth of case experience, we confidently support full customization to suit your unique requirements, making every project a success.
Our company's foundational concept is: 'Customer demand first, product quality and business reputation first.' We emphasize nurturing enduring relationships with our valued customers, built on trust and satisfaction.

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Warranty and After Sale Service

1. We proudly offer an unparalleled 12-month guarantee period for the entire machine quality, reflecting our unwavering confidence in our product's excellence.
2. Should any issue arise from a flaw inherent in the machine during this period, we take complete responsibility to resolve it, ensuring your peace of mind and satisfaction.
3. Beyond the guarantee period, we provide free technical advisory support for the entire lifespan of the machine, guaranteeing continuous and efficient operation.
4. Engineer service at the user's premises is available when necessary, offering hands-on expertise and support to ensure optimal functionality.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are proud to be both a direct manufacturer and a trading company, offering a comprehensive and seamless service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. It takes approximately 2 hours by car from Shanghai to Wuxi, offering a seamless travel experience that is both efficient and comfortable..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory has proudly obtained ISO approval, SGS report, and CE certification, underscoring our unwavering commitment to excellence and quality assurance.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we accept CIF pricing. We will clearly state the CIF price on the quote, tailored to different destination ports and variable factors each month, offering transparency and flexibility.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services, enhancing your brand visibility. Note that an extra fee may apply for logo modeling, unless you provide the design, ensuring your brand stands out..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our professional design team is adept at tailoring equipment to meet specific customer requirements, ensuring your satisfaction and delivering bespoke solutions.


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Loading Containers for Delivery, ensuring safe and efficient transportation of our high-quality products.